1000L Automatic Daily Liquid Chemicals Production Line

1. 500L Reverse Osmosis Water Treatment

This advanced 500L/hour single-stage reverse osmosis system is designed to deliver high-quality, pure water with a desalination rate exceeding 98%. Constructed with durable stainless steel and premium components, the system is equipped with automated controls for ease of operation, pressure resistance, and efficient filtration.

The system features Hangzhou South high-pressure pumps, which ensure reliable water flow and pressure. Integrated automation includes an anhydrous automatic shutoff, low-pressure protection, and automatic filling functions, creating a seamless water treatment solution. The system's design includes a multi-stage filtration process from sand and activated carbon pre-filters to precision filters, followed by RO filtration, ensuring water purity and conductivity below 8 µs/cm.

Components and Specifications

System Workflow

1. Pretreatment: Raw water passes through sand and carbon filters to remove large particles and organic matter.
2. Precision Filtration: 5 µm filter captures finer particulates.
3. Reverse Osmosis: High-pressure pump forces water through the RO membrane for thorough desalination.
4. Post-treatment: UV sterilization ensures the final water quality meets purity standards.

System Features

• Automatic Operation: Automatic water feed, level controls, and low-pressure protections.
• Materials: Made from stainless steel (SUS304), ensuring durability and compliance with hygiene standards.
• Versatile Applications: Suitable for laboratories, food processing, beverage production, and pharmaceutical industries requiring high-purity water.

2. 1000L SUS304 Water Storage Tank

This 1000-liter water storage tank is constructed from durable SUS304 stainless steel, designed for optimal hygiene and durability in industrial and commercial applications. It includes a 300mm manhole for easy access, a spray ball for efficient cleaning, and a bottom discharge valve for streamlined drainage. The tank is mounted on a sturdy three-leg bracket that provides stability and can be securely fixed to the floor.

3. VDF Pump & UV Sterilizer

This automatic variable frequency water pump, coupled with a UV sterilization light, is designed to provide efficient water flow management with added sterilization capabilities, ensuring high water quality for diverse applications. The pump operates with a powerful motor, adjustable speed, and reliable pressure control. The integrated UV light effectively eliminates bacteria and other microorganisms, maintaining purified water output.

4. 1000L Liquid Heating Homogenizing Mixing Tank

This 1000L electric heating homogenizing mixing tank is designed for precision mixing and heating in various industrial applications, including food processing, cosmetics, and pharmaceuticals. With a high-grade stainless steel build, it offers both heating and cooling functions, consistent homogenization, and precise control systems for optimal performance.

Features

• Efficient Mixing and Homogenization: Dual-action with a frame scraper and high-speed bottom homogenizer ensures uniform blending and emulsification.
• Advanced Heating and Cooling: The jacketed design allows for rapid heating with steam and effective cooling with water, maintaining precise temperature control.
• High-Quality Materials: Constructed from SUS316L stainless steel with rock wool insulation for durability, corrosion resistance, and heat retention.
• Automated Control System: Equipped with reliable Delta and Schneider components, this system offers adjustable speeds, precise temperature monitoring, and simplified operation.
• Hygienic Design: Fully polished interior and exterior, compliant with GMP standards, suitable for sterile applications.

This tank provides a robust solution for demanding production environments, offering quality construction, energy-efficient heating, and controlled homogenization ideal for delicate emulsions and high-viscosity products.

5. 4KW Screw Pump

This screw pump is designed for smooth, consistent flow in applications requiring precise handling of viscous or shear-sensitive materials. Its robust build and efficient power usage make it suitable for a variety of industrial processes, including liquid transfer, mixing, and filtration.

Features:

• Stable Flow Rate: Provides a steady flow of 8 cubic meters per hour, ideal for continuous or batch processing.
• Efficient Motor Power: Equipped with a 4KW motor to ensure consistent performance.
• Optimal Speed: Operating speed of 960 rotations per minute, optimized to prevent material shear or degradation.
• Durable Construction: The pump features an inlet and outlet diameter of 50mm, accommodating various pipeline connections for seamless integration.

Technical Specifications

This pump combines efficiency and durability, ideal for industrial processes requiring precise and consistent fluid management.

6. SUS316L Movable Storage Tank

Stainless Steel 316L Mobile Storage Tank with Hinged Lid

This mobile storage tank is designed with 316L stainless steel for high hygiene and durability, offering a secure, easy-to-move storage solution for sensitive materials in the food, pharmaceutical, and cosmetic industries. Its polished interior and exterior surfaces meet stringent sanitation standards, and its half-open, hinged lid allows for convenient access for filling, cleaning, or inspection.

Key Features

• 316L Stainless Steel Construction: Ensures high durability, corrosion resistance, and adherence to strict sanitation requirements.
• Large Capacity: With a working capacity of 1000L, this tank is ideal for bulk storage and processing of liquids or semi-liquids.
• Sanitary Polishing: Internal and external surfaces polished to ≥300 mesh for a high degree of cleanliness.
• Easy Access and Maintenance: The half-open, hinged lid allows quick access for filling, inspection, and cleaning.
• Efficient Insulation: Insulated with aluminum silicate to maintain stable temperatures and energy efficiency.
• Mobility: Equipped with a sturdy 4-legged frame and wheels, including two wheels with brakes, for secure positioning and easy transportation.

This automated servo-driven gear pump filling machine is designed for high-speed, precision filling across a wide range of viscosities, including liquids, creams, and lotions. With its advanced features, this machine is highly efficient, versatile, and easy to clean, making it an excellent solution for various filling applications.

Key Features

1. Robust Construction

   • Frame made from SUS#304 stainless steel and high-grade anodized aluminum.
   • Contact parts in SUS#316 stainless steel for enhanced durability and compliance with hygiene standards.
   • Four adjustable leveling feet for stability.

2. Precision Gear Pump

   • Fitted with a proprietary 316 stainless steel gear pump, achieving a high flow rate of up to 60L/min.

3. Servo-Driven Filling Control

   • Controlled by a servo motor with dual-speed settings, allowing precise control of filling volume and speed adjustments via the touchscreen interface.
   • Easy operation with the ability to preset filling volumes for fast setup and reduced material waste.

4. Anti-Drip Nozzle with Elevation Mechanism

   • Equipped with anti-drip filling nozzles to ensure clean and efficient filling.
   • Optional stringing-resistant filling nozzles for products that may tend to form strings.

5. High-Quality Conveyor System

   • Advanced PVC conveyor belt driven by a stepper motor, with adjustable speed control through the touchscreen interface.

Filling Specifications

Filling Speed by Volume

• 30-50ml: 50-80 fills/min
• 100-300ml: 40-60 fills/min
• 500-1000ml: 20-40 fills/min

Factors Affecting Filling Speed

1. Material Viscosity: The machine can handle various consistencies, but filling speed will vary, with pastes and creams filling faster than oils and water.
2. Bottle Neck Diameter: Smaller bottle openings may reduce filling speed.
3. Bottle Size and Stability: For small or tall bottles, adjustments to the conveyor speed may be required to maintain stability and optimal production speed.

Main Components and Brands

This servo gear pump filling machine combines speed, precision, and flexibility, making it an ideal choice for manufacturers handling a wide variety of filling products and sizes.

This fully automated four-wheel capping machine is designed to cap various types of bottles with precision and efficiency. With its versatile settings, this machine is ideal for diverse capping applications, accommodating different bottle shapes, cap sizes, and production speeds.

Key Features

• Broad Applicability

  • Suitable for multiple bottle shapes, including round, flat, and square bottles.
  • Adjustable settings for caps and bottles within a wide range of diameters and heights, making it adaptable for various product types.

• High Efficiency and Precision

  • Production capacity ranges from 2,000 to 3,500 bottles per hour, with a high capping success rate of ≥99%.
  • The four-wheel capping system ensures consistent torque and prevents over-tightening, achieving secure and reliable capping.

• Advanced Electrical and Pneumatic System

  • Equipped with a Mitsubishi PLC and Siemens HMI for streamlined control and easy operation.
  • Schneider low-voltage electrical components ensure operational reliability and durability.
  • Speed control through an inverter allows adjustable production speeds to suit different requirements.

• Noise and Material Standards

  • Constructed with high-grade SS304 and SS316L stainless steel for longevity and compliance with hygiene standards.
  • Operates with low noise at a maximum of 70 dB, ensuring a quieter work environment.

Specifications

This four-wheel capping machine provides efficient and reliable capping solutions for a wide variety of bottles and cap types, ideal for industries that require high-volume, flexible, and precise bottle capping.

8.Automatic Round bottle labeling machine with coding

This fully automated round bottle labeling machine is engineered for efficient and precise labeling on cylindrical bottles, and now includes advanced features such as transparent label sensing and in-line ribbon coding capabilities. Designed for reliability and ease of use, this machine is ideal for industries that require consistent, high-quality labeling for round bottles.

Key Features

• Efficient Round Bottle Labeling

  • Specially designed for round bottles, ensuring consistent label placement with minimal adjustment.
  • Equipped with a transparent label sensor for precise detection and application of clear labels, enhancing accuracy and flexibility.

• Advanced Labeling and Coding Capabilities

  • Supports large label rolls with inner diameters of φ76.2mm and outer diameters up to φ350mm, accommodating a variety of label sizes.
  • Integrated ribbon coding function enables printing of dates, batch numbers, or other information directly onto the label, reducing the need for a separate printer.

• User-Friendly Control System

  • Operated via an intuitive Weinview color touchscreen, allowing quick parameter adjustments and real-time monitoring.
  • Siemens PLC and frequency converter for stable, efficient control and smooth operation, with adjustable speed up to 26 bottles per minute.

• Durable and Hygienic Design

  • Constructed from high-quality SS304 and SS316L stainless steel, ensuring durability and compliance with hygiene standards.
  • Components from renowned brands such as SICK and KEYENCE ensure reliable bottle detection and accurate label placement.

Specifications

This automatic round bottle labeling machine is a versatile solution for high-precision labeling, capable of handling transparent labels and integrating on-label coding, making it ideal for streamlined and efficient production environments.

9. Automatic Round & Square bottle labeling machine with coding

This fully automated double-sided labeling machine is specially designed for high-speed, precise labeling on both square and round bottles, now with additional features to handle transparent labels and in-line ribbon coding. It offers robust functionality, flexibility, and accuracy, making it ideal for industries requiring professional double-sided labeling with additional customization options.

Key Features

• Versatile Labeling for Square and Round Bottles

  • Accommodates both flat-sided and round bottles, with customizable settings for different bottle dimensions.
  • Enhanced with transparent label sensor capability to accurately detect and apply transparent labels without compromising precision.

• High-Precision Labeling Mechanism

  • Supports large label rolls with diameters up to 370mm and label heights from 10-190mm, providing flexibility for various label types.
  • Equipped with high-precision electric eyes by SICK and KEYENCE for bottle positioning and label detection, ensuring accuracy for each application.

• Integrated Ribbon Coding Function

  • In-line ribbon coding feature enables date, batch number, or other information to be printed directly onto labels, reducing the need for separate printing equipment and enhancing production efficiency.

• User-Friendly Control and Durable Components

  • Operated through an intuitive SIEMENS color touchscreen, allowing for quick parameter adjustments and easy setup.
  • Powered by a Mitsubishi PLC control system with Schneider low-voltage components for reliable performance.
  • Adjustable speed control through a DANFOSS frequency converter allows the machine to operate from 30 to 70 bottles per minute, matching various production needs.

• Durable Stainless Steel Construction

  • Built with SS304 and SS316L stainless steel, ensuring durability, corrosion resistance, and compliance with hygiene standards.

Specifications

This double-sided labeling machine with transparent label detection and ribbon coding capabilities is optimized for high-efficiency production lines, providing accurate, flexible, and reliable labeling with advanced coding functionality for a seamless labeling experience.

 10. Automatic Sleeve Labeling Machine with coding

The Automatic Sleeve Labeling Machine is designed for efficient and precise labeling of products using high-performance components and flexible configuration options. It integrates advanced PLC programmable logic control from Panasonic for precise operation and features a servo-driven traction motor system by LEADSHINE, ensuring reliable and consistent labeling speed. With label sensors from LEUZE or SICK and a user-friendly human-machine interface from SAMKOOM, this machine offers seamless control and monitoring of the labeling process. The labeling accuracy is maintained at ±1mm, allowing for high precision even with variable product dimensions.

Features and Components

1. Label Dispensing Mechanism: Constructed from durable stainless steel and aluminum alloy, this unit supports consistent and efficient label release, enhancing the operational life of the machine.
2. Feeding and Cutting Mechanism: Equipped with diamond and aluminum alloy components, alongside specialized rubberized parts, this mechanism ensures a smooth and accurate label feed, accommodating a wide range of label sizes (20-200mm in length) and supplies up to an external diameter of 500mm.
3. Conveyor System: The stainless steel and aluminum alloy conveyor efficiently transports products through the machine, coordinating with the labeling system to achieve speeds of up to 120 pieces per minute, depending on product and label dimensions.
4. Bottle Separating and Guiding Mechanism: Designed with stainless steel and aluminum components, this system maintains precise product spacing and orientation, critical for accurate label application.
5. Shrink Tunnel: Built with stainless steel and equipped with a high-efficiency steam heating unit, the shrink tunnel securely conforms the sleeve label around the product surface, creating a professionally wrapped appearance.
6. Center Guiding Post: Made of stainless steel and POM, the central guide post stabilizes products as they pass through the labeling station, ensuring accurate label alignment.

Technical Specifications

• Labeling Speed: Approx. 0-120 pieces per minute, dependent on product size and label dimensions
• Labeling Precision: ±1mm (excluding product or label errors)
• Product Size Range: Diameter 20-100mm, Height 30-260mm
• Label Range: Length 20-200mm
• Label Supply Size: Max. outer diameter of 500mm, inner diameter of 76mm
• Operating Temperature/Humidity: 0-50°C, 15-85%
• Power Specifications: AC220/380V, 50Hz
• Machine Dimensions & Weight: Approx. 5000mm (L) x 1050mm (W) x 2000mm (H) / ~300Kg

This machine provides a customizable setup, adaptable to specific client needs and production requirements, with adjustments made for optimal efficiency within the same class of configurations.

11. 7.5KW screw air compressor set

This 7.5KW (10HP) screw air compressor unit is designed to deliver efficient and reliable compressed air for a wide range of pneumatic equipment. Engineered for continuous, long-term production, this system combines a high-capacity screw compressor with an air storage tank, ensuring consistent performance across demanding industrial environments.

Key Features

• High-Efficiency 7.5KW Screw Compressor

  • Provides a stable exhaust capacity of 1.2 m³/min with an exhaust pressure of 0.8 MPa, delivering a consistent and powerful air supply.
  • Designed for low maintenance and durability, making it ideal for long-term, heavy-duty applications.

• Integrated Air Storage Tank

  • Equipped with a 0.6 m³ air storage tank to reduce load on the compressor and improve airflow stability.
  • Enhances the system's ability to handle peak air demands and reduce compressor cycling, contributing to prolonged compressor lifespan.

• Optimized for Continuous Production

  • Engineered for seamless operation in pneumatic setups, providing a steady, on-demand air supply for all connected pneumatic machinery.
  • Ideal for manufacturing and industrial environments that require round-the-clock compressed air.

Specifications

This 7.5KW screw air compressor unit provides a dependable compressed air solution for industrial applications, ensuring consistent performance with efficient air delivery and optimal pressure control.

12. Steam generator

The Electric Heating Steam Generator is designed to provide efficient steam generation through electric heating elements. It operates on a simple principle, where electricity is used to heat water in a tank to produce steam. This steam can then be used in various industrial applications, including heating, sterilization, and power generation, among others. These steam generators are widely used in industries such as food processing, pharmaceuticals, textiles, and chemical production for their efficient, cost-effective, and eco-friendly steam generation capabilities.

• High Efficiency: Electric heating elements are used to heat the water efficiently, ensuring fast and consistent steam generation. The heating process is environmentally friendly, with minimal emissions and low operating costs.

• Compact Design: The steam generator is designed with a compact footprint, making it suitable for various industrial setups where space is limited.

• Adjustable Power: The power settings can be adjusted to meet specific steam production needs, and the unit is available in multiple capacities (48KW, 72KW, 96KW, 108KW) to accommodate different operational requirements.

• Easy Operation and Maintenance: The system is designed for ease of operation and maintenance. The control panel allows for simple temperature and pressure adjustments, while the durable construction ensures reliability over long periods of use.

• Safety Features: Equipped with multiple safety features such as overpressure protection, overheating protection, and an automatic water level control system, ensuring safe and reliable operation at all times.

• Energy Efficient: The electric heating steam generator provides a high level of energy efficiency, reducing overall electricity consumption while maintaining reliable steam output.

Specifications Table: