The Semi-Automatic Pneumatic Vial Crimping Machine, designed for securely crimping aluminum caps onto vials. This type of equipment is commonly used in the pharmaceutical, biotech, and laboratory industries for sealing vials containing liquids, powders, or other sensitive materials. Here’s a description of its features:
Pneumatic Operation:
The machine operates using compressed air, making it easy to control and efficient for crimping without excessive manual effort. Pneumatic operation ensures uniform pressure, resulting in a tight, consistent crimp on each vial.
Adjustable Crimping Head:
The crimping head is adjustable to fit different vial sizes and cap diameters. This flexibility makes it suitable for various vial types, including those with aluminum or flip-off caps.
Foot Pedal Activation:
Equipped with a foot pedal, the operator can control the crimping action hands-free, allowing for faster operation and better precision. This setup also minimizes operator fatigue, improving productivity in repetitive tasks.
Compact, Desktop Design:
The machine’s compact design makes it easy to place on any workbench or desktop, ideal for laboratories or small production environments. Its small footprint allows for portability and ease of storage.
High Crimping Speed:
Capable of crimping up to 30 vials per minute, this machine is efficient for small- to medium-sized batch production. Its speed and consistency make it suitable for laboratories and production facilities requiring reliable vial sealing.
Stainless Steel Construction:
Made with high-quality stainless steel, the machine is durable and easy to clean, complying with industry hygiene standards. Its robust construction ensures longevity even with frequent use in demanding settings.
Easy Operation and Low Maintenance:
The machine is straightforward to use, with minimal training required. Its design is also low-maintenance, with fewer moving parts that might require regular servicing.
Applications:
This Semi-Automatic Pneumatic Vial Crimping Machine is perfect for use in laboratories, pharmacies, biotech companies, and small-scale pharmaceutical production. It provides a secure and consistent seal for vials, ensuring product integrity and stability, which is critical in fields where contamination and leaks are a concern. Its efficiency and compact design make it a valuable tool for businesses focusing on quality and precision in vial packaging.
Application
Parameter
| Capping type: Crimper |
| Applicable cap type: Vial bottle cap |
| Applicable cap diameter: 13-20mm |
| Capping speed: 1200-1800 bottles/hour |
| Working air pressure: 0.4-0.6Mpa |
| Air consumption: 1-3m³/min |
| Machine size: 350X300X500mm |
| Machine weight: 25kgs |
Crimpping Head
The main function of the capping head is to tightly lock the cap of the ampoule bottle on the bottle mouth by rotating or pressing, ensuring that the contents inside the bottle will not leak. The capping head can apply appropriate pressure to ensure the sealing between the cap and the bottle mouth, while preventing the cap from being deformed or damaged due to excessive pressure.
Bottle Positioning Mold
The positioning mold helps to accurately place the ampoule in the working area of the capping machine, ensuring that the bottle mouth is perfectly aligned with the capping device, thereby ensuring the accurate locking of the cap. The replaceable bottle positioning mold can be replaced according to different specifications and shapes of ampoules, allowing the equipment to handle a variety of bottle types and improve production flexibility and adaptability.
Height Adjust
The height adjustment hand wheel allows the operator to quickly adjust the height of the crimping machine according to production needs to accommodate ampoules of different heights and sizes. This flexibility ensures that the equipment can handle a variety of products and improves the applicability of the production line.
Piston Rod Adjust
The descending distance of the crimping head can be adjusted by adjusting the length of the piston cylinder push rod. The function is similar to the height adjustment hand wheel.
Foot Switch
