The semi-automatic pneumatic syringe pressure piston filling machine is designed for precise filling of high-viscosity materials, equipped with a pressurizable hopper to ensure steady material flow. This machine is highly suitable for applications in the pharmaceutical, cosmetics, and food industries where precise, small-dose filling is essential, such as for syringes or similar narrow containers.
Key Features
Pressurized Hopper: The hopper can be pressurized, maintaining a continuous flow of dense, high-viscosity materials. This ensures even feeding into the piston chamber, preventing blockages and ensuring a smoother, consistent filling process, especially for thick or sticky substances.
Precise Syringe Filling: Utilizing a piston-driven system, this machine allows for highly accurate volume control, ideal for applications requiring exact dosing, such as in medical or lab settings. Accuracy is typically within ±1%, supporting strict quality standards.
Versatile Material Compatibility: The machine can handle a variety of high-viscosity materials, including gels, ointments, creams, and other thick liquids, making it ideal for filling syringes with dense formulations that require additional pressure to flow smoothly.
Pneumatic Operation: The machine operates using pneumatic control, making it energy-efficient and safe for flameproof or sterile environments. This also simplifies maintenance, as there are fewer electronic components to manage.
Hygienic, GMP-Compliant Design: Made with stainless steel parts that come into contact with the product, the machine adheres to GMP standards. Its design allows for easy disassembly, cleaning, and maintenance, essential for maintaining product hygiene in industries like pharmaceuticals and cosmetics.
Adjustable Filling Volume: Filling volume can be adjusted by modifying the piston stroke, allowing for flexibility in filling different syringe sizes or other small containers.
Application
Parameter
| Number of filling heads: 1 |
| Filling range: 1-20ml |
| Filling speed: 600-1800 bottles/hour |
| Measuring accuracy: ±0.1ml |
| Working air pressure: 0.6-0.7Mpa |
| Voltage: 220V, 0.1KW |
| Filling nozzle: Anti-drip |
| Hopper volume: 25L |
| Hopper pressure: 6Kg/CM2 |
| Machine size: 350*520*1450mm |
| Working table height:780mm |
| Machine weight: 50kgs |
Filling Nozzle
The filling nozzle is specially designed for filling syringes to reduce the generation of bubbles and prevent the formation of bubbles during filling that affect product quality. It is suitable for filling high-viscosity materials.
Depending on the size and shape of the container, choosing the right filling nozzle can ensure that the liquid or paste can be filled into the container smoothly. For example, small bottles and large bottles may require different sized filling nozzles.
Filling System
The pneumatic system of the machine includes pneumatic piston pump, electromagnetic pneumatic valve, limiter, limit pneumatic valve and other components.
Control Panel
The control panel has a power indicator light, manual/automatic button, production quantity counter, and pumping and injection speed adjustment buttons. It is convenient to control the machine.
Electric Parts
The electronic components of the machine include electromagnetic pneumatic valves, wire connectors, relays, switches, power indicator lights, counters, etc.
Material Hopper
The air pressure gauge displays the air pressure level in the pneumatic system in real time, helping the operator monitor the working status of the system.
The hopper and hopper cover are effectively sealed by the flange to prevent the material from contacting the external environment (such as air and dust), thereby keeping the material clean. At the same time, the sealed environment is beneficial to pressurize the hopper, making the filling process smoother.
Filling Range Adjustment
In production, you may need to process containers of different sizes and specifications. The filling volume adjustment hand wheel provides flexibility, allowing the operator to quickly adjust the filling volume according to the container capacity and production needs to adapt to different production tasks.
Air Meter
