The semi-automatic tube filling and ultrasonic sealing machine is a precision-engineered device designed to fill and seal tubes efficiently, ideal for cosmetics, pharmaceuticals, food, and chemical industries. This machine combines high-precision filling with reliable ultrasonic sealing technology, ensuring consistent, airtight seals for various tube materials such as plastic, laminated, and composite tubes.
Equipped with an advanced ultrasonic sealing system, the machine uses ultrasonic energy to create durable seals without the need for adhesives or heat, reducing tube distortion and material wastage. The filling system ensures precise dosage control, with easy adjustments to accommodate various fill volumes, making it highly versatile for different production requirements.
The machine includes an intuitive touch screen interface for easy operation, allowing operators to control parameters like filling volume, sealing time, and batch coding. With its compact design, the machine is suitable for facilities with limited space, and its semi-automatic functionality provides flexibility in production runs, allowing for both small and medium-sized batches with quick changeovers.
Additional features include an automatic tube positioning system, robust build quality for longevity, and an error alarm system to enhance operational safety and minimize downtime. This machine offers an ideal solution for businesses seeking high-quality, efficient, and cost-effective tube filling and sealing capabilities.
Parameter
| Tube type: Plastic tube, Multiple tube |
| Filling range: A.6-60ml, B.10-120ml, C.25-250ml, D.50-500ml |
| Sealing type: Ultrasonic sealing |
| Capacity: 600-720tubes/hour |
| Number of work positions: 1 |
| Safety protection: overload protection |
| Filling nozzle: Anti-drop |
| Filling accuracy: ±1% |
| Sealing shape: Flat tail, curved tail, special-shaped tail |
| Applicable tube diameter: 12-50mm |
| Applicable tube height: 50-220mm |
| Automatic detection function: No work without tube |
| Tube loding: Manual |
| Air pressure: 0.6-0.7Mpa |
| Air comsumption: 0.2m3/min |
| Power: 2KW |
| Voltage: 220V/50Hz |
| Working air pressure: 0.4-0.6Mpa |
| Machine size: 860×650×1550mm |
| Machine weight: 130kgs |
| Touch screen: MCGS |
| PLC: HCFA |
| Sensor: Panasonic |
| Inverter: Delta |
| Ultrasonic frequency: 20kHz |
| Pneumatic components: AirTac Taiwan |
| Electrical components: Delixi, CHNT, Schneider |
Touch Screen
The Touch Screen interface offers a user-friendly control panel where operators can monitor and adjust machine settings, including speed, sealing time etc. It also features error detection and diagnostic functions, allowing operators to quickly troubleshoot and maintain optimal machine performance.
Positioning&Filling
The Positioning mechanism utilizes sensors to accurately align each tube before filling. This guarantees precise label or seam alignment, ensuring that each tube is correctly positioned for the filling, sealing, and coding stages. This process minimizes errors, reduces material waste, and ensures uniform output quality.
The Filling system is designed to handle a variety of product consistencies, from liquids to thick creams. With precise volumetric controls, the filling nozzle dispenses the exact amount of product required, reducing overfill or underfill. It supports a range of filling volumes to meet various production needs and ensure consistent, accurate filling every time.
Filling Volume Adjust
Positioning Height Adjust
Filling Piston
Filling Pneumatic Valve
Ultrasonic Sealing & Coding & Cutting
Ultrasonic Sealing with Coding Function: This system uses ultrasonic waves to create strong, leak-proof seals on soft tubes while precisely coding each tube with batch, date, or other traceable information. The integrated design allows for high-speed, clean sealing and coding in a single, efficient step, ensuring product integrity and compliance with traceability requirements.
The Cutting system trims excess material from the sealed end of each tube, providing a neat, uniform appearance. This process enhances the final presentation of the product while ensuring that all tubes have a consistent, professional finish, ready for retail packaging.
Ultrasonic Controller
Material Hopper
Filling Switch
Movable Wheels
Pressure Aie Meter
Inside of Machine
Holding Mold
