The Plant Essential Oil Extraction Equipment utilizes the traditional method of steam distillation to extract essential oils and other volatile compounds from aromatic plants. This equipment involves placing aromatic plants in a distillation container, where high-temperature steam is introduced, causing the essential oils within the plants to evaporate. These oils, mixed with steam, form a distillate that can later be separated into its oil and water components through condensation. The essential oils, being non-water-soluble, are collected separately.
This equipment can perform either direct steam distillation or steam-water distillation, offering versatility in extracting volatile oils, aromatic water, and plant extracts. It is particularly suitable for extracting oils from plant leaves, flowers, roots, seeds, and other aromatic materials. The equipment is designed with automation in mind, providing high efficiency and ensuring a high-quality final product, with minimal human intervention required.
Key Features:
- Steam Distillation: The device uses water vapor to extract essential oils through distillation, preserving the aromatic properties of the oils.
- Unique Condensation Design: The large-area condensation process allows for faster collection of volatile oils without causing molecular reactions, preserving the freshness and quality of the oil.
- Stainless Steel Construction: The equipment is made from high-quality SUS304 stainless steel, ensuring durability and compliance with pharmaceutical industry standards.
- High Precision Temperature Control: The digital temperature control module offers high-precision control (with an accuracy of 0.5°C), ensuring optimal extraction conditions.
- Automation: The system is highly automated, reducing the need for manual intervention, and can be operated by a single person after basic training.
- Energy Efficient: The equipment uses electric heating, and its design reduces heat loss, increasing energy efficiency and lowering operating costs.
- Easy to Operate: With a unique top-opening structure and a material basket for loading and unloading, the machine simplifies the distillation process.
Technical Parameters for Various Models:
| Model | Effective Volume (L) | Heating Area (m²) | Condensing Area (m²) | Heating Power (KW) | Temperature Range (°C) | Control System | Material | Dimension (mm) | Weight (kg) |
|---|---|---|---|---|---|---|---|---|---|
| HW-JTQ100L | 100L | 0.9m² | 0.95m² | 12KW | 40-100°C | High Automation Control | SUS304 Stainless Steel | 1550 x 900 x 1800 | 350kg |
| HW-JTQ200L | 200L | 1.5m² | 1.5m² | 18KW | 40-100°C | High Automation Control | SUS304 Stainless Steel | 1600 x 1000 x 1900 | 500kg |
| HW-JTQ300L | 300L | 2.0m² | 2.0m² | 24KW | 40-100°C | High Automation Control | SUS304 Stainless Steel | 1700 x 1100 x 2000 | 650kg |
| HW-JTQ500L | 500L | 3.0m² | 3.0m² | 36KW | 40-100°C | High Automation Control | SUS304 Stainless Steel | 1800 x 1200 x 2200 | 900kg |
| HW-JTQ1000L | 1000L | 4.5m² | 4.5m² | 48KW | 40-100°C | High Automation Control | SUS304 Stainless Steel | 2100 x 1400 x 2400 | 1500kg |
| HW-JTQ2000L | 2000L | 6.0m² | 6.0m² | 72KW | 40-100°C | High Automation Control | SUS304 Stainless Steel | 2300 x 1500 x 2500 | 2200kg |
| HW-JTQ3000L | 3000L | 9.0m² | 9.0m² | 96KW | 40-100°C | High Automation Control | SUS304 Stainless Steel | 2500 x 1600 x 2700 | 3000kg |
| HW-JTQ5000L | 5000L | 12.0m² | 12.0m² | 120KW | 40-100°C | High Automation Control | SUS304 Stainless Steel | 2800 x 1700 x 2900 | 4000kg |
Applications:
- Aromatic Oils Extraction: Ideal for extracting essential oils from flowers, leaves, and stems of aromatic plants.
- Herbal Medicine: Suitable for extracting essential oils and active compounds from medicinal herbs.
- Cosmetics Industry: For extracting natural oils used in cosmetics and skincare products.
- Pharmaceutical Industry: Essential oils extracted using this equipment are used in various pharmaceutical formulations.
- Food and Beverage: Extracting oils from plants used in flavoring and scenting food products.
- Environmental and Natural Therapy: Used for producing essential oils for aromatherapy and relaxation treatments.
Equipment Features:
- High Efficiency: The steam distillation method ensures quick extraction, producing high-quality essential oils in a short time.
- Customizable Heating Power: Heating power can be adjusted according to the requirements of the production process, optimizing energy consumption.
- Automatic Operation: The system integrates automation to control temperature, pressure, and other parameters, reducing the need for manual labor.
- Oil and Water Separation: Equipped with a glass oil-water separator, the device ensures efficient separation of the essential oil from the aqueous phase.
- Ergonomic Design: Features like the top-opening lid and material basket make it easy to load, unload, and clean, reducing labor costs.
- Energy Saving: The heat-insulating design reduces energy loss, allowing the machine to maintain high efficiency with minimal energy consumption.
The Plant Essential Oil Extraction Equipment offers a versatile, energy-efficient, and high-performance solution for the extraction of essential oils, aromatic waters, and plant extracts. With a wide range of capacities, from 100L to 5000L, it is suitable for small-scale and large-scale production needs in industries such as cosmetics, pharmaceuticals, and food processing. The equipment's robust construction, automated control, and advanced steam distillation techniques ensure that high-quality products are produced while minimizing labor costs and energy consumption.
The oil yield (product yield) from plant extraction equipment depends on several factors, including the type of raw material, oil content, extraction method (such as steam distillation or cold pressing), distillation time, temperature control, and the efficiency of the equipment. Typically, steam distillation is used for essential oil extraction, and the yield can be influenced by the following factors:
1. Raw Material Type and Oil Content
- Different plants have varying oil content. For example, lavender, peppermint, and other aromatic plants tend to have higher oil yields, while flowers like rose or jasmine may yield less.
- Oil content is usually expressed as a percentage. Some aromatic plants may have oil content as low as 1%-3%, while citrus plants may yield even lower amounts.
2. Distillation Process
- Distillation time, temperature, and steam flow affect the final extraction yield. Generally, the longer the distillation time, the higher the yield, but it's important to avoid excessive heat, which could cause the loss of volatile components.
- Steam distillation usually extracts about 1%-5% of essential oil from the plant material. Some aromatic plants with higher oil content may yield more.
3. Equipment Efficiency
- The design and material quality of the equipment also affect extraction efficiency. Efficient steam distillation equipment, such as those made from high-quality stainless steel, with precise temperature control and well-designed condensers, ensures the highest oil yield.
Estimated Oil Yield for Different Equipment Capacities
The oil yield will vary depending on the equipment capacity, nature of the raw material, and processing time. Below is a rough estimate of oil yield for various common equipment capacities:
| Equipment Capacity | Oil Yield per Batch | Oil Yield (%) | Remarks |
|---|---|---|---|
| 100L | 1-3L | 1%-3% | Suitable for plants with lower oil content (e.g., flowers) |
| 200L | 2-6L | 1%-3% | Suitable for plants with moderate oil content (e.g., mint, citrus) |
| 500L | 5-15L | 1%-3% | Suitable for plants with higher oil content (e.g., eucalyptus, ginger) |
| 1000L | 10-30L | 1%-3% | Ideal for large-scale extraction, often used in commercial production |
| 2000L | 20-60L | 1%-3% | Used for large-scale production |
| 5000L | 50-150L | 1%-3% | High-efficiency extraction for large commercial output |
Note:
- Oil Yield (1%-3%): This range is typical for most aromatic plants using steam distillation. For example, 1kg of dried plant material might yield 10-30g of essential oil, depending on the type of plant and its oil content.
- Some high-oil-content plants, such as peppermint, orange peel, and lavender, may yield higher amounts, while flowers like rose or jasmine may have lower yields.
Factors Affecting Oil Yield:
- Plant Type: Plants with higher oil content yield more essential oil.
- Freshness of Raw Material: Fresh plant materials generally contain more volatile oils than dried ones.
- Distillation Time & Temperature: Longer distillation times and excessive heat can lead to oil loss.
- Steam Flow & Pressure: Proper steam flow and pressure are essential for maximizing extraction.
- Equipment Efficiency: High-quality, efficient equipment ensures maximum extraction and high oil yield.