Cold Water Chiller System Description
The Cold Water Chiller System provides an integrated solution for industrial cooling, designed to efficiently manage and maintain process temperatures across a variety of applications. It consists of a chiller unit, cooling tower, insulated water tank, and circulating pump. These components work together to cool materials such as those in reaction kettles, mixing tanks, and other high-temperature processing equipment.
By maintaining precise temperature control, this system helps enhance production efficiency, reduce energy consumption, and extend equipment lifespan. The Cold Water Chiller System is particularly valuable for industries such as chemical processing, pharmaceutical production, plastic molding, food and beverage manufacturing, and more.
Key Components of the Cold Water Chiller System:
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Cold Water Chiller: The core of the system, responsible for lowering the temperature of the water and ensuring that it remains at the required cooling temperature for industrial processes.
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Cooling Tower: Used to dissipate heat absorbed by the chiller, the cooling tower cools the water further by evaporation, maintaining the cooling system's efficiency.
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Insulated Water Tank: Stores chilled water and maintains its temperature through insulation, ensuring stable water supply for the cooling process without excessive energy loss.
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Circulating Pump: Circulates chilled water through the system to ensure continuous heat absorption and cooling of industrial equipment, with adequate flow rate and pressure for effective heat transfer.
Applications of the Cold Water Chiller System:
- Chemical Production: Cooling reactors and mixers to prevent overheating and maintain optimal reaction conditions.
- Pharmaceutical Manufacturing: Cooling reactors, crystallizers, and other equipment for consistent temperature management during production.
- Plastic Molding: Ensuring temperature control during injection molding processes, preventing deformation and ensuring the quality of molded plastic products.
- Food and Beverage: Cooling raw materials, ingredients, and production lines to maintain consistent product quality and prevent spoilage.
- Laser Equipment: Cooling sensitive laser systems to ensure precision and performance.
Cold Water Chiller Models and Specifications
Below are the specifications for the 10 HP, 20 HP, 30 HP, 50 HP, 60 HP, and 80 HP chiller models. Each model provides scalable cooling capacities, ensuring that the system meets your specific cooling requirements.
LC-10A (10 HP) Specifications
| Parameter | Specification |
|---|---|
| Power Supply | 3ph-480V/60Hz |
| Cooling Capacity | 25710 Kcal/h (30 kW) |
| Refrigerant | R22, Imported high-quality refrigerant |
| Compressor Type | Vortex, American Copeland |
| Compressor Power (HP) | 5 * 2 HP |
| Condenser Type | Shell and tube |
| Cooling Water Pipe Diameter | 2" |
| Heat Sink Temperature | ≤35°C |
| Evaporator Type | Water tank coil |
| Chilled Water Volume (L/min) | 180 |
| Water Tank Capacity (L) | 100 |
| Cold Water Inlet and Outlet Pipe | 2" |
| Water Pump Power (HP) | 1 HP (Fujian Muchuan) |
| Water Pump Lift (m) | 12 |
| Machine Weight (kg) | 550 |
| Machine Size (mm) | 1800 x 700 x 1200 |
LC-20A (20 HP) Specifications
| Parameter | Specification |
|---|---|
| Power Supply | 3ph-480V/60Hz |
| Cooling Capacity | 51420 Kcal/h (60 kW) |
| Refrigerant | R22, Imported high-quality refrigerant |
| Compressor Type | Vortex, American Copeland |
| Compressor Power (HP) | 10 * 2 HP |
| Condenser Type | Shell and tube |
| Cooling Water Pipe Diameter | 2" |
| Heat Sink Temperature | ≤35°C |
| Evaporator Type | Water tank coil |
| Chilled Water Volume (L/min) | 360 |
| Water Tank Capacity (L) | 200 |
| Cold Water Inlet and Outlet Pipe | 2" |
| Water Pump Power (HP) | 2 HP (Fujian Muchuan) |
| Water Pump Lift (m) | 19 |
| Machine Weight (kg) | 840 |
| Machine Size (mm) | 2100 x 700 x 1500 |
LC-30A (30 HP) Specifications
| Parameter | Specification |
|---|---|
| Power Supply | 3ph-480V/60Hz |
| Cooling Capacity | 77130 Kcal/h (90 kW) |
| Refrigerant | R22, Imported high-quality refrigerant |
| Compressor Type | Vortex, American Copeland |
| Compressor Power (HP) | 15 * 2 HP |
| Condenser Type | Shell and tube |
| Cooling Water Pipe Diameter | 2" |
| Heat Sink Temperature | ≤35°C |
| Evaporator Type | Water tank coil |
| Chilled Water Volume (L/min) | 540 |
| Water Tank Capacity (L) | 300 |
| Cold Water Inlet and Outlet Pipe | 2" |
| Water Pump Power (HP) | 3 HP (Fujian Muchuan) |
| Water Pump Lift (m) | 22 |
| Machine Weight (kg) | 1050 |
| Machine Size (mm) | 2500 x 900 x 1600 |
LC-50A (50 HP) Specifications
| Parameter | Specification |
|---|---|
| Power Supply | 3ph-480V/60Hz |
| Cooling Capacity | 128700 Kcal/h (150 kW) |
| Refrigerant | R22, Imported high-quality refrigerant |
| Compressor Type | Vortex, American Copeland |
| Compressor Power (HP) | 25 * 2 HP |
| Condenser Type | Shell and tube |
| Cooling Water Pipe Diameter | 2" |
| Heat Sink Temperature | ≤35°C |
| Evaporator Type | Water tank coil |
| Chilled Water Volume (L/min) | 900 |
| Water Tank Capacity (L) | 500 |
| Cold Water Inlet and Outlet Pipe | 2" |
| Water Pump Power (HP) | 5 HP (Fujian Muchuan) |
| Water Pump Lift (m) | 25 |
| Machine Weight (kg) | 1400 |
| Machine Size (mm) | 3000 x 1000 x 1800 |
LC-60A (60 HP) Specifications
| Parameter | Specification |
|---|---|
| Power Supply | 3ph-480V/60Hz |
| Cooling Capacity | 257040 Kcal/h (300 kW) |
| Refrigerant | R22, Imported high-quality refrigerant |
| Compressor Type | Vortex, American Copeland |
| Compressor Power (HP) | 30 * 2 HP |
| Condenser Type | Shell and tube |
| Cooling Water Pipe Diameter | 2" |
| Heat Sink Temperature | ≤35°C |
| Evaporator Type | Water tank coil |
| Chilled Water Volume (L/min) | 1080 |
| Water Tank Capacity (L) | 600 |
| Cold Water Inlet and Outlet Pipe | 2" |
| Water Pump Power (HP) | 7.5 HP (Fujian Muchuan) |
| Water Pump Lift (m) | 28 |
| Machine Weight (kg) | 1800 |
| Machine Size (mm) | 3500 x 1200 x 2000 |
LC-80A (80 HP) Specifications
| Parameter | Specification |
|---|---|
| Power Supply | 3ph-480V/60Hz |
| Cooling Capacity | 514080 Kcal/h (600 kW) |
| Refrigerant | R22, Imported high-quality refrigerant |
| Compressor Type | Vortex, American Copeland |
| Compressor Power (HP) | 40 * 2 HP |
| Condenser Type | Shell and tube |
| Cooling Water Pipe Diameter | 2" |
| Heat Sink Temperature | ≤35°C |
| Evaporator Type | Water tank coil |
| Chilled Water Volume (L/min) | 1440 |
| Water Tank Capacity (L) | 800 |
| Cold Water Inlet and Outlet Pipe | 2" |
| Water Pump Power (HP) | 10 HP (Fujian Muchuan) |
| Water Pump Lift (m) | 30 |
| Machine Weight (kg) | 2200 |
| Machine Size (mm) | 4000 x 1300 x 2200 |
The LC Series Cold Water Chiller Systems offer a wide range of models to meet diverse industrial cooling requirements. Whether you need a compact 10 HP chiller for smaller operations or a robust 80 HP system for large-scale industrial processes, these systems deliver outstanding performance and efficiency. With key components such as Copeland compressors, shell-and-tube condensers, and water tank coil evaporators, they ensure reliable, long-lasting operation in cooling sensitive equipment like reaction kettles, mixing tanks, and more.
| Reactor Capacity | Required Heat (kJ) | Chiller Model | Cooling Capacity (kJ/h) | Cooling Time (hours) | Recommendation |
|---|---|---|---|---|---|
| 500L | 83,600 | LC-10A (10 HP) | 107,636.64 | 0.78 | Can complete cooling within 1 hour, meets time requirement |
| 1000L | 167,200 | LC-20A (20 HP) | 214,274.88 | 0.78 | Can complete cooling within 1 hour, meets time requirement |
| 2000L | 334,400 | LC-30A (30 HP) | 323,688.72 | 1.03 | Cooling within 1 hour, quite efficient |
| 3000L | 501,600 | LC-50A (50 HP) | 539,720.40 | 0.93 | Can cool within 1 hour, energy-efficient |
| 5000L | 836,000 | LC-50A (50 HP) | 539,720.40 | 1.55 | Cools within 1.5 hours, considering chiller power and cost |
| 10000L | 1,672,000 | LC-60A (60 HP) | 1,074,840.96 | 1.56 | Fully meets cooling requirements, reasonable cooling time |
| 20000L | 3,344,000 | LC-80A (80 HP) | 2,148,676.48 | 1.56 | High power chiller, optimal choice for efficient cooling |
Conclusions & Recommendations:
- 500L to 1000L reactors: You can choose LC-10A (10 HP) or LC-20A (20 HP), both of which can complete cooling within 1 hour.
- 2000L reactor: Recommended to use LC-30A (30 HP), as it can cool within 1 hour and offers a good balance of cost and efficiency.
- 3000L to 5000L reactors: It's advisable to use LC-50A (50 HP), which can cool within 1-2 hours, and is energy-efficient without excessive energy waste.
- 10000L and 20000L reactors: LC-60A (60 HP) and LC-80A (80 HP) are recommended to ensure cooling is completed within 1.5 hours, providing enough chiller power for efficient cooling.