The Fully Automatic Tube Filling and Ultrasonic Sealing Machine is a high-precision, efficient solution tailored for manufacturers in the cosmetics, pharmaceutical, food, and chemical industries. This machine integrates advanced filling and ultrasonic sealing technologies to ensure accurate dosing, secure seals, and smooth operations, enhancing production quality and output.
Automatic Tube Feeding and Positioning
The system uses an advanced tube feeder to automate the loading and positioning of tubes onto the rotary worktable. With precision sensors and alignment arms, each tube is positioned correctly to avoid misalignment and ensure a seamless transition through each stage. This feature supports continuous production, minimizing manual intervention and maximizing efficiency.
High-Precision Filling Mechanism
Equipped with a high-precision dosing pump, this machine can accurately fill tubes with a variety of products, from thin liquids to thick creams and gels. The servo-controlled filling mechanism allows for easy volume adjustments, ensuring consistent fills without overflow or underfill. The anti-drip filling nozzles help maintain a clean workspace, eliminating waste and ensuring precise dosing at high speeds.
Ultrasonic Sealing Technology
The ultrasonic sealing unit provides a fast, strong, and secure seal, ideal for various soft tube materials like plastic and laminate. Ultrasonic waves generate localized heat at the seal area, bonding the tube ends without affecting the contents or damaging the tube’s structure. This sealing technology ensures a clean, professional finish and minimizes product contamination, making it suitable for high-quality and delicate formulations.
Precise Trimming System
After sealing, the excess material at the tube end is trimmed to create a neat and uniform finish. The trimming unit is equipped with adjustable cutting blades that cater to various tube diameters, ensuring a clean appearance and consistency across all products. This step enhances the tube's final appearance and prepares it for subsequent packaging stages.
Integrated Coding System
For batch and product traceability, the machine includes a coding system that applies production dates, batch numbers, and expiration dates to each tube. Coding methods can include inkjet printing, laser marking, or embossing based on specific requirements. This feature helps manufacturers meet regulatory standards, ensuring each product is easily traceable.
User-Friendly Touch Screen Interface
The machine’s touch screen control panel offers intuitive control over settings like filling volume, sealing intensity, and chiller temperature. The interface displays real-time data and alerts, including error diagnostics and maintenance notifications, allowing operators to optimize machine performance and quickly address issues.
Durable Transmission System
The machine’s robust transmission system ensures smooth and synchronized operation across all stages of production. Built with high-quality gears, belts, and motors, it provides stable motion with minimal vibration, extending the life of machine components and ensuring consistent, high-quality output at high speeds.
High-Throughput Production
Designed for fully automatic, high-speed production, this machine supports continuous output with minimal downtime, making it ideal for large-scale manufacturing. Adjustable speed controls enable operators to match production rates to specific batch requirements, providing flexibility across various product lines.
This Fully Automatic Tube Filling and Ultrasonic Sealing Machine offers unmatched precision, durability, and efficiency, making it a valuable asset for manufacturers seeking reliable, high-quality equipment to meet demanding production requirements.
Parameter
| Tube type: Plastic tube, Multiple tube |
| Filling range: A.6-60ml, B.10-120ml, C.25-250ml, D.50-500ml |
| Sealing type: Ultrasonic sealing |
| Capacity: 1300-1800 tubes/hour |
| Number of work positions: 10 |
| Safety protection: overload protection |
| Filling nozzle: Anti-drop |
| Filling accuracy: ±1% |
| Sealing shape: Flat tail, curved tail, special-shaped tail |
| Applicable tube diameter: 12-50mm |
| Applicable tube height: 50-250mm |
| Automatic detection function: No work without tube |
| Tube loding: Automatic |
| Air pressure: 0.6-0.7Mpa |
| Air comsumption: 0.3m3/min |
| Power: 2.6KW |
| Voltage: 220V/50Hz |
| Working air pressure: 0.4-0.6Mpa |
| Machine size: 1590×1400×1650mm |
| Machine weight: 450kgs |
| Touch screen: Weinview |
| PLC: HCFA |
| Sensor: Panasonic |
| Inverter: Delta |
| Ultrasonic frequency: 20kHz |
| Pneumatic components: AirTac Taiwan |
| Electrical components: Delixi, CHNT, Schneider |
Rotary Worktable
This rotary worktable system integrates multiple processes into a streamlined, automated workflow, including:
Tube Feeding: Automated placement of tubes onto the worktable.
Positioning: Precise alignment of tubes for accurate processing.
Filling: Dispenses product into tubes with precise volume control.
Ultrasonic sealing: Ensures secure, airtight sealing of tube ends.
Coding: Applies batch codes or production information onto the tube.
Cutting: Trims excess material from the tube end post-sealing.
Ejection: Releases finished tubes from the worktable for collection.
Touch Screen
The Touch Screen interface offers a user-friendly control panel where operators can monitor and adjust machine settings, including speed, volume, temperature, and coding parameters. It also features error detection and diagnostic functions, allowing operators to quickly troubleshoot and maintain optimal machine performance.
Tube Feeding
The Tube Feeding system automates the process of placing empty tubes onto the worktable. Equipped with a tube sorting mechanism, this system ensures each tube is positioned upright and in the correct alignment for subsequent processing. It increases production efficiency by reducing manual handling, providing a smooth workflow for high-speed operations.
Positioning
The Positioning mechanism utilizes sensors to accurately align each tube before filling. This guarantees precise label or seam alignment, ensuring that each tube is correctly positioned for the filling, sealing, and coding stages. This process minimizes errors, reduces material waste, and ensures uniform output quality.
Filling
The Filling system is designed to handle a variety of product consistencies, from liquids to thick creams. With precise volumetric controls, the filling nozzle dispenses the exact amount of product required, reducing overfill or underfill. It supports a range of filling volumes to meet various production needs and ensure consistent, accurate filling every time.
Ultrasonic Sealing with Coding
Ultrasonic Sealing with Coding Function: This system uses ultrasonic waves to create strong, leak-proof seals on soft tubes while precisely coding each tube with batch, date, or other traceable information. The integrated design allows for high-speed, clean sealing and coding in a single, efficient step, ensuring product integrity and compliance with traceability requirements.
Cutting
The Cutting system trims excess material from the sealed end of each tube, providing a neat, uniform appearance. This process enhances the final presentation of the product while ensuring that all tubes have a consistent, professional finish, ready for retail packaging.
Ejection
The Ejection mechanism safely releases the processed tube from the worktable into a collection bin. This automated ejection ensures that each tube is promptly removed after processing, allowing for uninterrupted operation and reducing manual handling. It maximizes output and maintains a smooth production line.
Electric Box
The Electric Box houses all of the machine’s electrical components, including circuitry and safety switches. Designed for easy access and maintenance, this box ensures stable power supply and controls the machine’s automation functions. It is equipped with protective features to prevent overload and ensure operator safety.
Automatic material feeder
Fault Alarm Light
