This Semi-Automatic Sleeve Wrapping and Heat Shrink Machine is designed to efficiently wrap and shrink various products with sleeve-type film, ensuring a tight, professional packaging result. Equipped with advanced features and user-friendly controls, this machine offers a reliable solution for medium to high-volume packaging needs. Below is a detailed description of its key components and technical specifications.
Key Features:
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Wrapping Mechanism: This machine utilizes a sleeve-type wrapping system, where products are manually positioned before the machine wraps a film around them. This semi-automatic process allows flexibility for different product sizes and shapes.
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Heat Shrinking Function: After wrapping, products are conveyed to a heat shrink tunnel, where the wrapped film is uniformly shrunk to form a secure package. The tunnel temperature and conveyor speed can be adjusted to achieve optimal shrinking results.
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Max and Min Packing Sizes:
- Max Packing Size: Up to 450mm (L) x 270mm (W) x 330mm (H), accommodating a wide range of product dimensions.
- Min Packing Size: As small as 250mm (L) x 60mm (W) x 140mm (H), suitable for compact items.
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Voltage and Power:
- Wrapper Voltage: 220V/50HZ (customizable to different specifications).
- Wrapper Power: 1.6KW.
- Shrink Tunnel Voltage: 380V/50HZ.
- Shrink Tunnel Power: 22KW, providing high-performance heating for rapid shrinking.
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Packing Speed: The machine can handle up to 8 parcels per minute, ensuring efficient processing and high productivity.
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Material Compatibility: Compatible with film thicknesses from 0.03 to 0.25mm, providing flexibility for various types of wrapping film.
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Load Capacity:
- Wrapping Section Load: 20KG, suitable for medium-weight items.
- Shrink Tunnel Load: 40KG, allowing for a range of product weights to be processed through the tunnel.
Technical Specifications:
- Wrapper Dimensions: 1020mm (L) x 830mm (W) x 1500mm (H), compact enough to fit in various production settings.
- Shrink Tunnel Dimensions: 2500mm (L) x 850mm (W) x 1400mm (H), providing ample space for thorough heat distribution.
- Shrink Size: 600mm (W) x 400mm (H) x 1500mm (L), ensuring compatibility with most product sizes.
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Machine Weights:
- Wrapper Weight: 170KG.
- Shrink Tunnel Weight: 300KG, offering a stable and robust construction for reliable operation.
- Adjustable Speed Control: With a conveyor speed ranging from 0 to 8 meters per minute, the machine can be fine-tuned to match production requirements and achieve consistent shrink-wrapping quality.
Additional Highlights:
- Durability: Constructed with stainless steel and aluminum alloy, ensuring longevity and resistance to corrosion.
- User-Friendly Interface: Equipped with a PLC and user interface, operators can easily control settings such as temperature, speed, and packaging parameters.
- Safety and Reliability: Built-in overload protection and temperature controls ensure safe operation, making it suitable for continuous use in industrial environments.
This machine is ideal for various packaging applications across industries, offering a reliable and cost-effective solution for high-quality shrink-wrapped packages.
Upper and Lower Film Roll Rack:
The upper and lower film roll racks are designed to hold two rolls of shrink film securely in place. This configuration allows for smooth, continuous film feeding during the packaging process. The rack structure is made from high-quality materials to support the weight of the film rolls and minimize film tension issues, ensuring that the film is dispensed evenly and consistently. With easy adjustments, operators can quickly change film rolls, minimizing downtime and improving efficiency.
Automatic Pusher Unit:
The automatic pusher unit is responsible for guiding products into the film wrapping area. This component operates with precise timing and controlled force to ensure that each item is positioned correctly within the film. The pusher is powered by a reliable motor system, allowing for smooth and consistent product feeding. Its design allows the operator to set different pushing speeds, making it adaptable to various product sizes and production speeds, thereby ensuring seamless integration into the wrapping cycle.
Button-Operated Control Panel:
The button-operated control panel provides a user-friendly interface for controlling the machine’s various functions. With clear labels and an intuitive layout, operators can easily adjust parameters such as wrapping speed, film cutting, and shrink tunnel temperature. The panel includes emergency stop buttons and safety indicators to ensure safe operation. This interface allows quick setup and easy operation, reducing training time for operators and enhancing overall productivity.
Automatic Film Cutting Unit:
The automatic film cutting unit is designed to precisely cut the shrink film around each product as it enters the wrapping area. Equipped with a high-quality blade and reliable motor, the cutting unit ensures clean and consistent cuts to create a neat, professional package. The cutting mechanism is synchronized with the pusher and film feeding, allowing it to adjust to different product sizes. This automated system reduces manual intervention and ensures consistent wrapping quality, even at high speeds.
Automatic Heat Shrink Tunnel:
The automatic heat shrink tunnel uses controlled heat to shrink the film tightly around each product, creating a secure and visually appealing package. Adjustable temperature controls allow operators to set the optimal heat level based on film thickness and product type. The tunnel features a conveyor that moves products through at a consistent speed, ensuring uniform heat application on all sides. Constructed with durable insulation and equipped with efficient heating elements, the shrink tunnel offers consistent performance and energy efficiency, making it a reliable solution for high-volume packaging operations.