3000L Semi-Automatic Daily Liquid Chemicals Production Line

Parameter

1. 3000L Reverse Osmosis Water Treatment

This advanced 3000L/hour single-stage reverse osmosis system is designed to deliver high-quality, pure water with a desalination rate exceeding 98%. Constructed with durable stainless steel and premium components, the system is equipped with automated controls for ease of operation, pressure resistance, and efficient filtration.

The system features Hangzhou South high-pressure pumps, which ensure reliable water flow and pressure. Integrated automation includes an anhydrous automatic shutoff, low-pressure protection, and automatic filling functions, creating a seamless water treatment solution. The system's design includes a multi-stage filtration process from sand and activated carbon pre-filters to precision filters, followed by RO filtration, ensuring water purity and conductivity below 8 µs/cm.

Components and Specifications

System Workflow

1. Pretreatment: Raw water passes through sand and carbon filters to remove large particles and organic matter.
2. Precision Filtration: 5 µm filter captures finer particulates.
3. Reverse Osmosis: High-pressure pump forces water through the RO membrane for thorough desalination.
4. Post-treatment: UV sterilization ensures the final water quality meets purity standards.

System Features

• Automatic Operation: Automatic water feed, level controls, and low-pressure protections.
• Materials: Made from stainless steel (SUS304), ensuring durability and compliance with hygiene standards.
• Versatile Applications: Suitable for laboratories, food processing, beverage production, and pharmaceutical industries requiring high-purity water.

2. 3000L SUS304 Water Storage Tank

This 3000-liter water storage tank is constructed from durable SUS304 stainless steel, designed for optimal hygiene and durability in industrial and commercial applications. It includes a 400mm manhole for easy access, a spray ball for efficient cleaning, and a bottom discharge valve for streamlined drainage. The tank is mounted on a sturdy three-leg bracket that provides stability and can be securely fixed to the floor.

3. VDF Pump & UV Sterilizer

This automatic variable frequency water pump, coupled with a UV sterilization light, is designed to provide efficient water flow management with added sterilization capabilities, ensuring high water quality for diverse applications. The pump operates with a powerful motor, adjustable speed, and reliable pressure control. The integrated UV light effectively eliminates bacteria and other microorganisms, maintaining purified water output.

4. 3000L Liquid Heating Homogenizing Mixing Tank

This 3000L steam heating homogenizing mixing tank is designed for precision mixing and heating in various industrial applications, including food processing, cosmetics, and pharmaceuticals. With a high-grade stainless steel build, it offers both heating and cooling functions, consistent homogenization, and precise control systems for optimal performance.

Features

• Efficient Mixing and Homogenization: Dual-action with a frame scraper and high-speed bottom homogenizer ensures uniform blending and emulsification.
• Advanced Heating and Cooling: The jacketed design allows for rapid heating with steam and effective cooling with water, maintaining precise temperature control.
• High-Quality Materials: Constructed from SUS316L stainless steel with rock wool insulation for durability, corrosion resistance, and heat retention.
• Automated Control System: Equipped with reliable Delta and Schneider components, this system offers adjustable speeds, precise temperature monitoring, and simplified operation.
• Hygienic Design: Fully polished interior and exterior, compliant with GMP standards, suitable for sterile applications.

This tank provides a robust solution for demanding production environments, offering quality construction, energy-efficient heating, and controlled homogenization ideal for delicate emulsions and high-viscosity products.

5. 7.5KW Screw Pump

This screw pump is designed for smooth, consistent flow in applications requiring precise handling of viscous or shear-sensitive materials. Its robust build and efficient power usage make it suitable for a variety of industrial processes, including liquid transfer, mixing, and filtration.

Features:

• Stable Flow Rate: Provides a steady flow of 15 cubic meters per hour, ideal for continuous or batch processing.
• Efficient Motor Power: Equipped with a 7.5KW motor to ensure consistent performance.
• Optimal Speed: Operating speed of 960 rotations per minute, optimized to prevent material shear or degradation.
• Durable Construction: The pump features an inlet and outlet diameter of 50mm, accommodating various pipeline connections for seamless integration.

Technical Specifications

This pump combines efficiency and durability, ideal for industrial processes requiring precise and consistent fluid management.

6. SUS316L  Storage Tank

Stainless Steel 316L Mobile Storage Tank with Hinged Lid

This mobile storage tank is designed with 316L stainless steel for high hygiene and durability, offering a secure, easy-to-move storage solution for sensitive materials in the food, pharmaceutical, and cosmetic industries. Its polished interior and exterior surfaces meet stringent sanitation standards, and its half-open, hinged lid allows for convenient access for filling, cleaning, or inspection.

Key Features

• 316L Stainless Steel Construction: Ensures high durability, corrosion resistance, and adherence to strict sanitation requirements.
• Large Capacity: With a working capacity of 3000L, this tank is ideal for bulk storage and processing of liquids or semi-liquids.
• Sanitary Polishing: Internal and external surfaces polished to ≥300 mesh for a high degree of cleanliness.

7. Semi-automatic Servo Gear Pump Filling Machine (10-10000ml)

This semi-automatic servo gear pump filling machine is designed for high-precision liquid filling applications. It provides adjustable and accurate filling for a wide range of liquid volumes, making it ideal for industries such as cosmetics, pharmaceuticals, chemicals, and food production. The machine’s compact build, touch screen interface, and servo motor ensure ease of use and reliable, repeatable performance.

Key Features:

• Filling Volume Range: Accommodates a wide range of filling volumes from 10 ml to 10,000 ml, suitable for different production needs.
• High Precision Servo System: Equipped with a Hechuan (禾川) servo motor, offering accurate, consistent, and smooth filling operations.
• Touch Screen Control: The Delta (台达) touch screen control panel allows for intuitive setup, easy parameter adjustments, and operational monitoring.
• Compact Design: The compact structure with dimensions of 65 cm x 62 cm x 46 cm optimizes workspace usage and simplifies integration with existing production lines.

Technical Specifications

This machine combines accuracy, flexibility, and user-friendly controls, making it an excellent choice for small to medium-scale filling operations.

8. Semi-automatic Four-wheel Bottle Capping Machine

This semi-automatic four-wheel bottle capping machine is designed to efficiently cap bottles with screw caps using a system of four rubber wheels. It is ideal for a range of industries, including cosmetics, beverages, and pharmaceuticals, due to its high speed, precision, and reliable pneumatic components.

Key Features

• High-Efficiency Four-Wheel Capping: The four rubber wheels ensure a firm grip on each cap, providing smooth and secure capping while maintaining bottle stability.
• Wide Cap Diameter Compatibility: Capable of handling cap diameters from 20mm to 80mm, accommodating various bottle sizes and cap styles.
• Adjustable Capping Speed: With a capping rate of 1200-2400 bottles per hour, this machine offers flexibility to meet production demands.
• Reliable Pneumatic System: Equipped with AirTac pneumatic components, known for their durability and performance, ensuring smooth and consistent operation.
• User-Friendly Control Panel: Simple button controls make it easy to operate, allowing quick adjustments for different capping requirements.
• Compact Design: Space-saving dimensions make it convenient for small production spaces, and the lightweight design allows for easy relocation within the production area.

This four-wheel capping machine provides an effective solution for medium to high production volumes, delivering efficient, consistent capping for screw-top bottles in a variety of industries. Its pneumatic design and sturdy build make it a durable choice for reliable performance over time.

9. Semi-automatic Round Bottle Labeling Machine with Coding 

This semi-automatic round bottle labeling machine is designed for precise, efficient labeling of cylindrical bottles. It is widely used in industries such as food, cosmetics, pharmaceuticals, and beverages. Its user-friendly design allows for easy adjustments and operation, making it suitable for various bottle sizes and label types.

Features

• Accurate Label Placement: Achieves label accuracy of ±1 mm, ensuring precise positioning for a professional finish on each bottle.
• Adjustable Label Size Range: Supports labels with widths from 10 to 150 mm and lengths from 15 to 300 mm, allowing flexibility to accommodate various labeling requirements.
• Versatile Bottle Diameter Compatibility: Works with bottles with diameters between 15 and 120 mm, making it suitable for different bottle sizes used in diverse applications.
• Efficient Labeling Speed: Capable of labeling 20-40 bottles per minute, optimizing production efficiency for small to medium batch runs.
• Simple Control Panel: Operated with an easy-to-use button interface, making it straightforward to set up and adjust settings.
• Compact and Portable Design: The compact footprint and lightweight design enable convenient placement in production areas with limited space.

10. Semi-automatic Flat & Square Bottle Double Side Labeling Machine

Semi-Automatic Flat and Square Bottle Double-Sided Labeling Machine

This semi-automatic double-sided labeling machine is designed specifically for applications requiring labeling on both sides of the product. It features high precision, stability, and versatility, making it widely used in industries such as cosmetics, pharmaceuticals, and food packaging.

Operation & Performance:

• Labeling Precision & Speed: The machine can label with an accuracy of ±1mm, ensuring precision in each cycle. The speed is adjustable between 15 to 25 items per minute, depending on product dimensions and the operator’s skill level.
• Stability & Efficiency: The combination of aluminum alloy, manganese, stainless steel, and other high-quality materials ensures the machine remains stable and durable, even for continuous long-term use.

Operating Environment:

• Power Supply: 220V/50Hz, suitable for standard industrial power environments.
• Control Interface: The system features a 7-inch color touch screen (Mcgs brand) with an intuitive interface for easy setup and monitoring.

The machine integrates an advanced PLC control system and an efficient stepper motor drive system to precisely control each process in the production cycle, ensuring excellent labeling quality and high efficiency.

Key Features Table:

Main Components and Specifications:

11. Electric Film Shrinking Machine

The Electric Heating Label Shrink Sleeve Machine is a high-performance system designed for efficient and precise shrinking of heat-sensitive shrink sleeves onto various products. Ideal for packaging applications in industries such as beverages, cosmetics, pharmaceuticals, and food, this machine uses infrared heating technology to provide controlled heat for a consistent and reliable shrinkage process.

Key Features:

• Temperature Range: 0–300°C, with 200°C being the typical shrinking temperature for most shrink films.
• Heating Technology: Utilizes infrared heating tubes for fast and efficient heat generation, ensuring uniform and consistent shrinkage.
• Conveyor Speed: Adjustable transportation speed of 0–10 m/min to accommodate different production needs and product types.
• Power Supply: Power input options are available according to your requirements, ensuring compatibility with your facility’s electrical setup.
• Power Consumption: 5KW, offering a balance between high efficiency and energy consumption.
• Maximum Packing Size: Capable of handling items up to 400mm (Width) × 200mm (Height), suitable for a wide range of product sizes.

Technical Specifications:

12. 7.5KW Air Compressor

Screw Air Compressor is a mechanical device designed to increase the pressure of air by reducing its volume through the use of a screw-type mechanism. It is widely used in industrial settings for various applications, from powering pneumatic tools to providing compressed air for machinery, assembly lines, and other production processes. Unlike traditional piston compressors, screw compressors offer smoother operation, higher efficiency, and longer service life due to their continuous flow and fewer moving parts.

The Screw Air Compressor works by utilizing a pair of interlocking helical screws (rotors) to trap and compress air, which is then discharged through an outlet. The primary advantage of screw compressors over other types is their ability to provide a continuous and reliable flow of air, even under heavy-duty conditions.

Key Features:

• High Efficiency: Screw compressors are known for their energy efficiency, as they operate with a smooth, continuous process, reducing the wear and tear seen in piston-style compressors.
• Low Maintenance: With fewer moving parts and a self-contained design, screw compressors require less maintenance and have a longer operational life.
• Continuous Air Flow: Unlike reciprocating compressors that produce air in bursts, screw compressors provide a steady, uninterrupted flow of compressed air, making them ideal for continuous industrial operations.
• Compact Design: Screw compressors generally have a more compact design, saving space in factories or work environments.

System Components:

1. Compressor Unit: The core of the system where the compression process occurs. It includes the motor and the screw mechanism that compresses the air.
2. Air Storage Tank: A buffer for storing compressed air and providing a steady supply. It helps to balance the demand for compressed air and ensures that the compressor is not continuously running.
3. Freezer Dryer (optional): Used in conjunction with the compressor system to remove moisture from the compressed air, ensuring that the air is dry and clean for use in sensitive equipment.

13. Steam generator

The Electric Heating Steam Generator is designed to provide efficient steam generation through electric heating elements. It operates on a simple principle, where electricity is used to heat water in a tank to produce steam. This steam can then be used in various industrial applications, including heating, sterilization, and power generation, among others. These steam generators are widely used in industries such as food processing, pharmaceuticals, textiles, and chemical production for their efficient, cost-effective, and eco-friendly steam generation capabilities.

• High Efficiency: Electric heating elements are used to heat the water efficiently, ensuring fast and consistent steam generation. The heating process is environmentally friendly, with minimal emissions and low operating costs.

• Compact Design: The steam generator is designed with a compact footprint, making it suitable for various industrial setups where space is limited.

• Adjustable Power: The power settings can be adjusted to meet specific steam production needs, and the unit is available in multiple capacities (48KW, 72KW, 96KW, 108KW) to accommodate different operational requirements.

• Easy Operation and Maintenance: The system is designed for ease of operation and maintenance. The control panel allows for simple temperature and pressure adjustments, while the durable construction ensures reliability over long periods of use.

• Safety Features: Equipped with multiple safety features such as overpressure protection, overheating protection, and an automatic water level control system, ensuring safe and reliable operation at all times.

• Energy Efficient: The electric heating steam generator provides a high level of energy efficiency, reducing overall electricity consumption while maintaining reliable steam output.

Specifications Table: