The automatic magnetic pump liquid filling machine is an efficient and precise device designed for filling various liquids, particularly those that are corrosive, volatile, or sensitive to shear forces. Utilizing magnetic drive technology, this machine offers a reliable and hygienic solution suitable for a wide range of industries, including food and beverage, pharmaceuticals, chemicals, and cosmetics.
#### 1. **Construction and Design**
- **Durable Materials**: The machine is constructed with high-quality materials, featuring a 304 stainless steel pump head for durability and corrosion resistance. The components that come into contact with the liquid are made from silicone tubing, ensuring flexibility and compatibility with a variety of liquids.
- **Magnetic Drive Pump**: The core of the system is a magnetic drive pump, which operates without mechanical seals. This design minimizes the risk of leaks and contamination while enhancing operational reliability.
#### 2. **Functionality**
- **Precise Filling Control**: The magnetic pump mechanism allows for smooth and accurate flow control, making it ideal for filling liquids of various viscosities. The machine can effectively handle both low and high viscosity products.
- **Timer-Controlled Operation**: The filling process is controlled by a timer, allowing users to set specific filling durations for accurate dosing. This straightforward control mechanism simplifies operation without the need for complex programming.
#### 3. **Performance Advantages**
- **High Accuracy**: The machine provides exceptional accuracy in filling volumes, typically within ±0.5% to ±1%. This level of precision is crucial for applications where exact dosing is necessary, such as in pharmaceuticals and food production.
- **Gentle Liquid Handling**: The magnetic drive system minimizes shear forces on sensitive liquids, making it suitable for products that may be affected by mechanical agitation, such as emulsions or foamy liquids.
#### 4. **Maintenance and Cleaning**
- **Low Maintenance Needs**: The absence of mechanical seals and fewer moving parts means lower maintenance requirements. This design significantly reduces the likelihood of wear and tear, leading to longer operational life.
- **CIP Compatibility**: The machine is often compatible with Clean-In-Place (CIP) systems, enabling thorough cleaning without disassembly, which helps maintain high hygiene standards.
#### 5. **Safety Features**
- **Leak-Proof Design**: The magnetic drive system inherently prevents leaks, significantly reducing the risk of spills and contamination, which is particularly important in sensitive production environments.
- **Overload Protection**: Many models are equipped with overload protection mechanisms to prevent damage to the pump and other components in the event of blockages or pressure fluctuations.
Application
- **Food and Beverage**: Ideal for filling sauces, dressings, oils, juices, and other liquid products where precision and cleanliness are essential.
- **Pharmaceuticals**: Suitable for dispensing syrups, medications, and other sensitive liquids that require stringent dosing accuracy and hygiene.
- **Cosmetics and Personal Care**: Effective for filling creams, lotions, and other personal care products, ensuring that the quality is maintained throughout the filling process.
- **Chemical Industry**: Capable of handling corrosive and hazardous liquids, making it a reliable choice for industrial applications where traditional pumps may fail.
Parameter
| Number of filling heads: 6 |
| Filling range: 20-2000ml |
| Filling speed: 1400-2000 bottles/hour |
| Measuring accuracy: ±0.5% |
| Power: 1.5KW |
| Voltage: 220V |
| Working air pressure: 0.6-0.7Mpa |
| Air consumption: 1-2m³/min |
| Machine size: 2000*600*1700mm |
| Machine weight: 180kgs |
| PLC: MAGS, China |
| Touch screen: MAGS, China |
| Pneumatic components: AirTac Taiwan |
| Sensor: KEYANCE |
| Servo motor: Innovance, China |
| Motors: ZD,China |
| Relay: Schneider, France |
Filling Nozzles
The filling nozzle is a critical component of the automatic magnetic pump liquid filling machine, designed to ensure precise and efficient liquid transfer into containers.
#### 1. **Material and Construction**
- **High-Quality Materials**: The filling nozzle is constructed from 316 stainless steel**, providing excellent corrosion resistance, durability, and compliance with hygiene standards. The materials are suitable for various liquids, including food-grade and pharmaceutical applications.
- **Silicone Components**: In areas that require flexibility or direct contact with the liquid, silicone tubing may be used. This ensures compatibility with a wide range of liquids and enhances the overall flexibility of the filling system.
#### 2. **Design Features**
- **Easy Integration**: The filling nozzle can be easily attached or detached from the pump system, allowing for quick maintenance and cleaning. This modular design facilitates efficient operation and reduces downtime during production.
#### 3. **Filling Precision**
- **Accurate Dispensing**: The nozzle is designed to work seamlessly with the magnetic pump, allowing for precise control over the flow rate and filling volume. This accuracy is crucial for applications where exact measurements are required, such as in pharmaceuticals and food products.
- **Adjustable Height**: an adjustable height mechanism, servo control,enabling the filling nozzle to accommodate various container sizes and shapes. This flexibility enhances the machine’s versatility and allows for easy adaptation to different production requirements.
Magnetic Pump
The magnetic pump is a vital component of the automatic magnetic pump liquid filling machine, designed to provide efficient and precise liquid transfer without the risks associated with traditional pumping systems.
#### 1. **Principle of Operation**
- **Magnetic Drive Technology**: The magnetic pump operates using a magnetic coupling system that transmits rotational force from the motor to the impeller without the need for mechanical seals. This design eliminates the risk of leaks and reduces maintenance requirements, making it a reliable choice for liquid filling applications.
#### 2. **Construction and Materials**
- **Durable Components**: The pump is typically constructed from high-quality materials such as **316 stainless steel** for the pump head and **chemical-resistant plastics** for the impeller. This construction ensures durability, corrosion resistance, and compliance with hygiene standards.
- **Silicone Tubing**: The areas of the pump that come into contact with the liquid often use **silicone tubing**, ensuring compatibility with a wide range of liquids, including those that are corrosive or sensitive to shear forces.
#### 3. **Performance Advantages**
- **High Efficiency**: The magnetic pump is designed to provide a consistent flow rate, allowing for efficient and continuous operation. This efficiency is particularly beneficial in high-demand production environments where speed and reliability are essential.
- **Precise Flow Control**: The magnetic drive mechanism enables accurate control over the flow rate, ensuring precise dosing during the filling process. This is critical for applications requiring exact measurements, such as pharmaceuticals and food products.
#### 4. **Safety Features**
- **Leak Prevention**: The magnetic drive design inherently prevents leaks, significantly reducing the risk of spills and contamination. This safety feature is especially crucial in sensitive production environments where product integrity is paramount.
- **Overload Protection**: Many magnetic pumps are equipped with overload protection mechanisms that prevent damage to the pump and other components in the event of blockages or pressure fluctuations.
Magnetic Pump Timmer
Servo-Driven Lifting Mechanism for the Filling Nozzle
The servo-driven lifting mechanism of the filling nozzle is an advanced feature designed to provide precise height adjustment during the liquid filling process. This mechanism plays a crucial role in ensuring efficient and accurate filling, accommodating various container types and sizes.
#### 1. **Servo Motor Technology**
- **High Precision**: The mechanism is powered by a servo motor, which enables exact control over the nozzle's vertical movement. This precision allows operators to set specific height levels for different containers, ensuring that the filling process is both accurate and efficient.
- **Real-Time Feedback**: The servo motor can provide real-time feedback on the nozzle's position, ensuring that adjustments are responsive and precise during operation.
Touchscreen
The PLC touchscreen is a crucial control component of the automatic servo piston filling machine, providing an intelligent and user-friendly operating experience.
1. **Intuitive User Interface**: The touchscreen features a color display with a user-friendly interface, allowing operators to easily set and adjust various parameters such as filling volume, filling speed, and servo motor operating modes through simple taps and swipes.
2. **Parameter Setting and Adjustment**: The touchscreen enables precise setting of filling parameters, including the filling volume per cycle, filling time, and speed. Operators can quickly adjust these settings based on production needs, ensuring flexibility to handle different batches.
3. **Real-Time Monitoring and Display**: The operational status of the machine is displayed in real-time on the touchscreen, including current filling speed, filling volume, production batch information, and equipment faults, making it convenient for operators to monitor machine performance.
4. **Fault Diagnosis Function**: The touchscreen features self-diagnosis and alarm capabilities. If a fault occurs, the system automatically displays alarm information and the cause of the issue, helping operators quickly identify and resolve problems, thus minimizing downtime.
5. **Data Storage and Recall**: The touchscreen has storage functions that allow different filling parameter settings to be saved. This facilitates quick retrieval of pre-set parameters when switching between products, improving efficiency and reducing the need for repetitive setups.
6. **Multi-Language Support**: Typically, the touchscreen supports multiple language settings, allowing operators to choose the appropriate language, enhancing ease of use and accuracy in operations.
Bottle Detect Sensor
Suction tube
