Automatic Sauces Filling Machine

The automatic piston sauce filling machine is designed specifically for the accurate and efficient packaging of various types of sauces, pastes, and viscous liquids. This machine is widely used in the food processing industry, as well as in other sectors such as pharmaceuticals and cosmetics, where precision and consistency in filling are critical. 

#### 1. **System Overview**

- **Piston Filling Technology**: The machine employs a piston filling mechanism, which is ideal for handling thick and viscous products such as sauces, ketchup, mayonnaise, and jams. The volumetric filling system ensures precise measurement of each fill, which is crucial for maintaining product quality and consistency.
  - **Fully Automatic Operation**: The machine is designed for automatic operation, minimizing manual intervention. It integrates filling, capping, and sometimes labeling into one streamlined process, enhancing production efficiency.

#### 2. **Filling Mechanism**

- **High Precision Filling**: The piston system allows for exact control over the fill volume, with adjustable settings to accommodate different product specifications. This ensures each container is filled accurately, reducing waste and maintaining quality.
- **Variable Filling Speeds**: The machine allows for adjustable filling speeds, accommodating various product viscosities and container sizes. This flexibility ensures optimal performance, regardless of the product being filled.

#### 3. **User-Friendly Interface**

- **Intuitive Control Panel**: The machine is equipped with a user-friendly interface, typically featuring a touchscreen for easy operation. Operators can set parameters, monitor filling processes, and perform troubleshooting with ease.
- **Programmable Settings**: The machine can store multiple filling programs, allowing quick changeovers between different products or container types, which increases operational efficiency.

#### 4. **Capping and Sealing Options**

- **Automatic Capping Mechanism**: Many models feature an integrated capping system that securely places caps on filled containers, ensuring a tight seal to prevent leaks and contamination.

- **Adaptability for Various Caps**: The machine can handle different cap types, including screw caps, flip-top caps, and jar lids, making it suitable for a wide range of products.

Application

- **Sauces**: The machine is ideal for a variety of sauces, including tomato sauce, barbecue sauce, and salad dressings, accommodating different consistencies and ingredient compositions.
  
- **Pastas and Condiments**: In addition to sauces, the machine is suitable for filling pastes, dips, and condiments, making it a versatile option for food manufacturers.

- **Other Industries**: Beyond food, the automatic piston sauce filling machine can also be used for cosmetic products like creams and ointments, as well as pharmaceutical liquids, where high viscosity is common.

Parameter

Filling Parts

The filling section of the automatic piston sauce filling machine is meticulously designed to ensure high efficiency, precision, and ease of operation. It features several advanced components that enhance its functionality and adaptability for filling various types of sauces and viscous products. Below is a detailed description of the key features:

#### 1. **Specialized Anti-Drip Filling Nozzle**
- **Design**: The filling nozzle is specifically designed to prevent dripping during and after the filling process. This ensures that there is minimal product waste and keeps the work area clean.
- **Material**: Typically made from high-quality stainless steel, the nozzle is resistant to corrosion and easy to clean, ensuring compliance with hygiene standards in food production.

#### 2. **Pneumatic Lift System for Filling Nozzle**
- **Adjustment**: The filling nozzle is equipped with a pneumatic lift mechanism that allows for precise vertical movement. This feature ensures the nozzle can be easily raised or lowered to match the height of different containers.
- **Functionality**: The pneumatic system allows for smooth and quick adjustments, facilitating efficient filling of varying container heights without the need for manual intervention.

#### 3. **Overall Height Adjustment of the Filling Section**
- **Customization**: The entire filling section can be adjusted in height to accommodate different bottle sizes. This feature provides flexibility in production, allowing the machine to fill various container types without requiring extensive setup changes.
- **Ease of Use**: Operators can quickly adjust the height using a simple mechanism, ensuring that the machine can be adapted for different products seamlessly.

#### 4. **Automatic Telescopic Receiving Hopper**
- **Design**: The automatic telescopic receiving hopper is designed to automatically extend or retract based on the filling process. This ensures that the material is consistently supplied to the filling nozzle, enhancing efficiency.
- **Functionality**: The hopper can adjust its position to maintain optimal proximity to the filling nozzle, reducing spillage and maximizing the use of product.

#### 5. **Bottle Recognition Photoelectric Sensor**
- **Detection**: The filling machine is equipped with a photoelectric sensor system that automatically detects the presence of bottles on the conveyor. This ensures that the filling process only starts when a bottle is correctly positioned, preventing spills and ensuring accuracy.
- **Efficiency**: By eliminating the need for manual bottle positioning, the sensor increases the overall speed of the filling operation.

#### 6. **Bottle Stopper Mechanism**
- **Functionality**: The bottle stopper system is designed to hold the bottles in place during the filling process. This feature prevents any movement that could lead to inaccurate filling or spillage.
- **Design**: The stopper mechanism is adjustable, allowing it to accommodate different bottle sizes and shapes, ensuring versatility in production.

#### 7. **Stainless Steel Chain Conveyor**
- **Material and Design**: The filling section is equipped with a durable stainless steel chain conveyor belt that facilitates smooth and efficient movement of bottles through the filling process. 
- **Corrosion Resistance**: The stainless steel construction ensures longevity and hygiene, as it is resistant to corrosion and easy to clean.
- **Efficiency**: The conveyor belt is designed to operate at high speeds, enhancing the overall efficiency of the production line while maintaining precise alignment for accurate filling.

Piston and Materials Hopper

Piston Cylinder and the Hopper with Stirring Device

#### 1. **Piston Cylinder**

The piston cylinder is a critical component of the automatic piston sauce filling machine, specifically designed for accurate and efficient filling of sauces and other viscous products. Below are its key features and functionalities:

- **Precision Engineering**: The piston cylinder is engineered for high precision and reliability. It utilizes a piston mechanism that accurately controls the volume of product dispensed with each filling cycle. This ensures consistent fill levels across all containers, minimizing product waste and enhancing quality control.

- **Material Composition**: Typically constructed from high-grade stainless steel (such as 304 or 316L), the piston cylinder is designed for durability and resistance to corrosion, making it suitable for food-grade applications. The smooth internal surface prevents product sticking and facilitates easy cleaning.

- **Volume Adjustment**: The filling volume can be easily adjusted by changing the stroke length of the piston, allowing operators to customize the filling amount according to different product specifications. This adaptability is crucial for accommodating various bottle sizes and fill requirements.

- **Sealing Mechanism**: The piston cylinder features an effective sealing mechanism that prevents leakage during the filling process. This is essential for maintaining hygiene and preventing contamination of the product.

- **Operational Efficiency**: The piston cylinder operates in sync with the filling process, drawing the product from the hopper during the suction phase and dispensing it during the pressure phase. This continuous cycle ensures efficient and rapid filling operations.

#### 2. **Hopper with Stirring Device**

The hopper equipped with a stirring device is an integral part of the filling system, particularly when dealing with sauces that may separate or settle over time. Below are its main characteristics and benefits:

- **Stirring Mechanism**: The hopper includes a built-in stirring device that continuously agitates the sauce. This is crucial for maintaining uniform consistency and preventing separation of ingredients, ensuring that the product remains homogeneous throughout the filling process.

- **Temperature Control**: In many designs, the stirring mechanism can also include a heating feature that maintains the sauce at an optimal temperature for filling. This is particularly beneficial for viscous sauces, as it reduces viscosity and facilitates smoother filling.

- **Automatic Feeding**: The hopper is designed to automatically feed the piston cylinder, ensuring a continuous supply of product during the filling operation. This minimizes downtime and enhances overall efficiency.

- **Capacity**: Hoppers are available in various sizes, including large capacity models (e.g., 200L), which allow for extended production runs without frequent refilling. The design often includes a wide opening for easy access and cleaning.

- **Material and Hygiene**: Like the piston cylinder, the hopper is typically made from high-quality stainless steel, ensuring it meets hygiene standards for food processing. The smooth interior surfaces make it easy to clean and maintain.

- **Integration with the Filling System**: The hopper is strategically positioned to align with the piston cylinder, ensuring that the product is readily available for filling. This integration facilitates seamless operation and enhances the overall filling efficiency.