The Electric Heating Steam Generator is designed to provide efficient steam generation through electric heating elements. It operates on a simple principle, where electricity is used to heat water in a tank to produce steam. This steam can then be used in various industrial applications, including heating, sterilization, and power generation, among others. These steam generators are widely used in industries such as food processing, pharmaceuticals, textiles, and chemical production for their efficient, cost-effective, and eco-friendly steam generation capabilities.
The Electric Heating Steam Generator offers precise control over steam production, with options available in varying capacities to suit different operational requirements. The units operate at a set working pressure and deliver consistent steam output, helping to increase productivity and reduce operational costs.
Key Features and Advantages:
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High Efficiency: Electric heating elements are used to heat the water efficiently, ensuring fast and consistent steam generation. The heating process is environmentally friendly, with minimal emissions and low operating costs.
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Compact Design: The steam generator is designed with a compact footprint, making it suitable for various industrial setups where space is limited.
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Adjustable Power: The power settings can be adjusted to meet specific steam production needs, and the unit is available in multiple capacities (48KW, 72KW, 96KW, 108KW) to accommodate different operational requirements.
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Easy Operation and Maintenance: The system is designed for ease of operation and maintenance. The control panel allows for simple temperature and pressure adjustments, while the durable construction ensures reliability over long periods of use.
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Safety Features: Equipped with multiple safety features such as overpressure protection, overheating protection, and an automatic water level control system, ensuring safe and reliable operation at all times.
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Energy Efficient: The electric heating steam generator provides a high level of energy efficiency, reducing overall electricity consumption while maintaining reliable steam output.
Specifications Table:
| Parameter | 48KW | 72KW | 96KW | 108KW |
|---|---|---|---|---|
| Voltage | 380V/60Hz | 380V/60Hz | 380V/60Hz | 380V/60Hz |
| Rated Evaporation | 0.06T/H | 0.09T/H | 0.12T/H | 0.13T/H |
| Work Pressure | 0.7 MPa | 0.7 MPa | 0.7 MPa | 0.7 MPa |
| Power | 48KW | 72KW | 96KW | 108KW |
| Water Tank | 29L | 40L | 55L | 65L |
| Steam Output (kg/h) | 60 kg/h | 90 kg/h | 120 kg/h | 130 kg/h |
| Heating Method | Electric Heating Elements | Electric Heating Elements | Electric Heating Elements | Electric Heating Elements |
| Control Method | Manual/Automatic | Manual/Automatic | Manual/Automatic | Manual/Automatic |
| Temperature Control | Adjustable | Adjustable | Adjustable | Adjustable |
| Safety Features | Overpressure, Overheat, Water Level Control | Overpressure, Overheat, Water Level Control | Overpressure, Overheat, Water Level Control | Overpressure, Overheat, Water Level Control |
| Dimensions (L x W x H) | 1200 x 800 x 1300 mm | 1200 x 900 x 1500 mm | 1300 x 1000 x 1600 mm | 1400 x 1100 x 1700 mm |
| Weight | 150 kg | 250 kg | 350 kg | 450 kg |
| Control Panel | Digital | Digital | Digital | Digital |
Working Principle:
The Electric Heating Steam Generator works by using electric heating elements to heat water in the tank, which then turns into steam. The electric heating elements convert electrical energy into heat, warming the water until it reaches boiling point. As the water boils, steam is generated and pressurized, and the steam can be used for various industrial applications. The system operates under a controlled pressure (usually 0.7 MPa) to ensure the steam is of the required quality and temperature.
The adjustable power and water tank capacity allow the generator to meet varying demands, making it suitable for small to medium-scale industrial operations. The automatic control system ensures that the generator operates efficiently, with consistent steam production. The safety features such as overpressure and overheating protection ensure that the system remains safe and reliable at all times.
Applications:
The Electric Heating Steam Generator is used in a variety of industries for applications such as:
- Food Processing: For sterilizing and cooking food products.
- Pharmaceuticals: For sterilization and heating of equipment or substances.
- Textiles: For dyeing, drying, and finishing processes.
- Chemical Production: For steam-assisted chemical reactions or distillation processes.
- Laundry and Cleaning: For providing steam for industrial laundry services.
The Electric Heating Steam Generator series offers a highly efficient and reliable solution for industrial steam generation. With varying capacities (48KW, 72KW, 96KW, 108KW), these units cater to different operational needs, ensuring consistent steam output, low energy consumption, and ease of maintenance. Equipped with various safety features and digital control systems, these generators are ideal for industries requiring continuous, high-quality steam production.
| Reactor Volume | Required Heat (kJ) | 48 kW (1 unit) | 72 kW (1 unit) | 96 kW (1 unit) | 108 kW (1 unit) | Suggested Generator Match |
|---|---|---|---|---|---|---|
| 500L | 156,975 | 0.91 hours | 0.61 hours | 0.45 hours | 0.40 hours | 1 unit (48 kW) |
| 1000L | 313,950 | 1.75 hours | 1.21 hours | 1.09 hours | 0.97 hours | 2 units (48 kW) or 1 unit (72 kW) |
| 2000L | 627,900 | 3.5 hours | 2.43 hours | 2.18 hours | 1.94 hours | 3 units (48 kW) or 1 unit (96 kW) |
| 3000L | 941,850 | 5.23 hours | 3.63 hours | 3.27 hours | 2.90 hours | 4 units (48 kW) or 1 unit (108 kW) |
| 5000L | 1,563,250 | 8.68 hours | 5.92 hours | 5.42 hours | 4.82 hours | 2 units 72 kW |