Automatic Powder Pouch Packaging Machine
Product Overview:
The Automatic Powder Pouch Packaging Machine is designed for precise and efficient filling of powdered products into flexible pouches, making it ideal for industries like food, pharmaceuticals, chemicals, and cosmetics. This machine handles a variety of powdered products, from spices and protein powders to pharmaceutical powders and detergents. It offers high accuracy in dosing, secure sealing, and reliable packaging quality, making it an essential tool for companies seeking consistent and hygienic powder packaging.
Key Features:
Precision Auger Filling System: Equipped with a high-accuracy auger filler designed specifically for powders, ensuring precise dosing in every pouch. This minimizes product wastage and ensures batch consistency across production runs.
Heat Sealing Technology: The machine uses a robust heat-sealing mechanism to create secure, leak-proof seals. This extends product shelf life by protecting contents from moisture and air contamination.
Adjustable Pouch Size Compatibility: Capable of handling a wide range of pouch sizes, with adjustable settings for pouch width and length. This flexibility makes it suitable for various packaging formats, from small sample packs to larger retail sizes.
User-Friendly Touchscreen Interface: The intuitive control panel allows operators to easily set and monitor parameters such as fill volume, sealing temperature, and production speed. Real-time data and alerts ensure smooth operation and easy troubleshooting.
Stainless Steel Construction: Made with high-quality stainless steel for durability and hygiene, this machine is suitable for food and pharmaceutical-grade applications, ensuring long-term resistance to corrosion.
Automatic Pouch Loading and Alignment: Automatically loads and aligns pouches, which reduces manual intervention and increases production speed, making the process more efficient and reducing labor costs.
Optional Dust Extraction System: Equipped with a dust extraction feature to prevent powder leakage and maintain cleanliness around the filling area, which is especially beneficial for fine powders.
Applications: This machine is suitable for packaging a variety of powdered products, including:
Food & Beverage: Spices, protein powders, flour, powdered milk, and cocoa powder.
Pharmaceuticals: Medicinal powders, dietary supplements, and herbal powders.
Chemicals: Fertilizers, cleaning powders, and industrial chemicals.
Cosmetics: Face powders, body powders, and other fine powdered products.
Technical Specifications:
Production Speed: 20-50 pouches per minute, depending on product density and pouch size
Filling Volume: Adjustable for different pouch sizes, typically ranging from 5 g to 50 g
Pouch Width Range: 15-120 mm
Pouch Length Range: 40-180 mm
Power Requirement: 220V / 50Hz, 2.2 kW
Sealing Method: Heat sealing
Material Compatibility: Suitable for multi-layer films (PET/PE, NY/PE) and various laminated materials
Advantages:
High Accuracy: Ensures precise dosing and consistent packaging quality, minimizing product waste.
Enhanced Productivity: Automatic pouch loading, filling, and sealing functions increase production speed and efficiency.
Easy Operation and Maintenance: The touchscreen control panel simplifies operation, while the stainless steel design ensures ease of cleaning and durability.
Versatile Application: Suitable for a wide range of powdered products, with customizable options for different pouch sizes and materials.
The Automatic Powder Pouch Packaging Machine is an ideal solution for businesses seeking a reliable, efficient, and accurate powder packaging system. Its combination of precision, speed, and hygienic design meets the high demands of modern powder packaging, providing consistent, professional results across various industries.
1. Film Roll Device
The film roll device is a key component of the automatic powder pouch packaging machine. It steadily unwinds packaging film from the roll, ensuring smooth delivery through precise drive and tension control systems. This prevents wrinkles or misalignment, laying a solid foundation for accurate packaging in subsequent steps.
2. Film Eye Mark Sensor
The film eye mark sensor detects color marks on the film for precise positioning of each pouch’s graphics and text. By sensing these marks, it automatically adjusts the film’s pull position, ensuring that each sealing and cutting operation aligns with the designated mark, maintaining consistency in the pouch appearance.
3. Film Pull Sensor
The film pull sensor monitors the film’s movement, ensuring it advances at a consistent speed. By accurately detecting the film's tension and displacement, it prevents slack or breakage, guaranteeing standard pouch sizes and contributing to the machine's efficient, stable operation.
4. Film Guide Device
The film guide device directs and corrects the position and orientation of the film as it enters the machine. It ensures that the film is smoothly delivered into the pull system without deviation or folding, thus securing the precision of sealing and cutting operations.
5. Rotary Dosing Device
The rotary dosing device is designed for accurate powder dosing, distributing the material evenly into each pouch. It ensures consistent fill volumes across all pouches, preventing issues caused by dosage deviations and enhancing the accuracy and quality of packaging.
6. Mold Heating and Four-Side Sealing with Date Coding Capability
The mold heating and four-side sealing unit heat seals and shapes the pouch edges, ensuring a secure and aesthetically pleasing seal. Adjustable heating accommodates various film materials, and the optional date coding function prints production dates or batch numbers on the seal for product traceability and management.
7. Bag Pull Device
The bag pull device moves the film forward during packaging, positioning each pouch correctly for filling and sealing. It typically operates with a servo motor, allowing precise control over pulling distance to ensure consistent pouch alignment and integrity.
8. Bag Cutting Device
The bag cutting device separates each pouch after sealing, cutting them to the set length. The sharp, stable cutting tool ensures clean and smooth edges on each pouch, with no rough or irregular edges, enhancing the pouch’s appearance and user experience.
9. Touchscreen Operation
The touchscreen interface provides a user-friendly control panel, allowing operators to set packaging parameters, monitor machine status, adjust sealing temperature, and configure fill volume. The intuitive design simplifies operation and supports multiple languages for easy operator accessibility.
10. Electrical Control Box
The electrical control box houses the machine’s power control and signal processing components, integrating various electrical elements and control circuits. Managed by a PLC system, it ensures safe, stable, and efficient machine operation, with protective measures to maintain electrical system reliability and safety across different working conditions.