Template 1: Description of Fully Automatic Pillow-Type Packaging Machine
Introduction:
The Fully Automatic Pillow-Type Packaging Machine, or Horizontal Flow Wrapper, is a state-of-the-art high-speed heat shrink packaging machine, featuring significant upgrades from previous models. Numerous components have been optimized to enhance operational stability and noise reduction, ensuring more efficient packaging. Equipped with a Panasonic PLC as the control center, this machine guarantees reliable performance and stability. It also features a dual-temperature-zone heat shrink tunnel with automatic temperature control, providing high-efficiency hot air circulation to ensure effective shrinkage and product quality. The machine is powered by Panasonic PLC and Kunlun Tongtai touch screen, with three servo motors enabling precise position control for reduced error rates. The knife shaft is powered by a high-torque motor, enhancing both packaging speed and operational stability.
Key Features:
- Anti-Sticking Knife Reversal: Ensures product safety by preventing cutting errors.
- Precise Coding Control: Optimizes coding position, reducing the need for manual coding.
- Color Mark Tracking: Adapts to a variety of films, including non-transparent ones.
- Independent Temperature Control: Each axis has independent temperature control, ensuring accuracy and stability.
- Accurate Portioning System: The discharge system packs precisely measured quantities, eliminating the need for manual counting.
- Applicable Range: Suitable for packaging various products, including food, pharmaceuticals, beverages, instant noodles, mosquito coils, wallpapers, notebooks, filters, electric switches, cling film, garbage bags, stationery, industrial components, and cosmetic packaging.
Technical Specifications:
| Parameter | Description |
|---|---|
| Max Film Width | ≤590 mm |
| Model Options | 120, 150, 180, 210, 240 |
| Packing Size | Varies by model (see detailed table below) |
| Packing Speed | 30-200 packs/min (varies by model) |
| Film Type | PVC, POF, and other heat-shrink films |
| Power Consumption | 4.5 KW (packaging machine) + 13.5 KW (shrink) |
| Power Supply | Main machine: 220V, 50/60Hz; Shrinking: 380V |
| Dimensions | Main Machine: 4300x1170x1500 mm |
| Shrink Tunnel | External Size: 2600x600x1700 mm, Tunnel: 2300x250x200 mm |
| Weight | Main Machine: 760 kg; Shrinking Machine: 380 kg |
Packing Size Details:
| Model | Bag Length (L) | Product Width (W) | Product Height (H) | Packing Speed |
|---|---|---|---|---|
| 120 | L: 60-320 mm | W: 10-200 mm | H: 5-35 mm | 30-200 packs/min |
| 150 | L: 100-450 mm | W: 10-200 mm | H: 35-70 mm | 30-180 packs/min |
| 180 | L: 150-530 mm | W: 10-200 mm | H: 65-100 mm | 30-160 packs/min |
| 210 | L: 180-600 mm | W: 10-200 mm | H: 80-130 mm | 30-140 packs/min |
| 240 | L: 210-650 mm | W: 10-250 mm | H: 100-150 mm | 30-120 packs/min |
Components and Suppliers:
| Component | Model/Type | Manufacturer | Quantity |
|---|---|---|---|
| Touch Screen | TPC7062Hw | Kunlun Tongtai | 1 |
| Programmable Controller | FP0R-C32T | Panasonic (Japan) | 1 |
| Servo Drive | DHE3205-VTR(NH3) | Hangzhou Rihai | 1 |
| Servo Drive | DHE3204-VTR(NH3) | Hangzhou Rihai | 2 |
| Servo Motor | 130ST-CC02D2A-C | Hangzhou Rihai | 1 |
| Servo Motor | 80ST-CC02D2A-1 | Hangzhou Rihai | 2 |
| Planetary Reducer | Y2-71 M2-4 | Ningbo Zhongda | 1 |
| Temperature Controller | NGF-5401V | Shanghai Yatai | 6 |
| Solid State Relay | CDG1-1DA-40A | Delixi | 5 |
| Phase Sequence Protector | XJ3-G-AC380 | Delixi | 1 |
| Circuit Breakers | Various Models | Delixi | 3 |
| Limit Switch | JLXK1-1511 | Delixi | 1 |
| Buzzer | LAY5sFM3414 | Delixi | 1 |
| Push Buttons | XB2 Series | Delixi | 3 |
| Two-Way Switch | XB2-BD21 | Delixi | 1 |
| AC Contactor | CJX2 Series | Delixi | 3 |
| Heating Tube | 500-700W/220V | Zhonglu | 4 |
This Fully Automatic Pillow-Type Packaging Machine is a powerful, versatile solution for high-speed, precise, and stable packaging of a wide variety of products.
