100L Semi-automatic Daily Liquid Chemicals Production Line

 500Litres/hour Water treatment system 

  Reverse osmosis water treatment equipment plays a vital role in the liquid chemicals production line. It is mainly used to deeply purify the water quality and ensure that the water used in the production process meets the process requirements. The following is a detailed description of reverse osmosis water treatment equipment:
   ### 1. **Working principle**
Reverse osmosis water treatment equipment uses reverse osmosis (RO) membrane technology to pressurize water molecules through a semi-permeable membrane, while impurities such as dissolved salts, heavy metals, bacteria, viruses, and organic matter in the water are intercepted, thereby achieving water purification.
   ### 2. **Main functions**
- **Impurity removal**: Effectively remove impurities such as dissolved solids, suspended matter, and microorganisms in water.
- **Hardness reduction**: By removing calcium and magnesium ions, the hardness of water is reduced to prevent scaling of washing equipment.
- **Improve water quality**: Reverse osmosis water has high purity, which can reduce the use of detergents and improve washing effects.
   ### 3. **Equipment composition**
- **Pretreatment system**: Usually includes sand filters, activated carbon filters, softeners, etc., which are used to initially filter large particle impurities, chlorine, and hardness in water.
- **High-pressure pump**: Provides sufficient pressure for the reverse osmosis system to pass water through the RO membrane.
- **Reverse osmosis membrane assembly**: Core component used to intercept impurities in water and generate pure water.
- **Cleaning system**: Regularly clean the RO membrane to prevent the membrane from being blocked and maintain treatment efficiency.
- **Control system**: Automatically control the operation of the equipment and monitor water quality, pressure and other parameters in real time.

 1000Litres Liquid heating homogenizing mixer

 Automatic 2 nozzles tracking filling machine

  The fully automatic tracking piston filling machine is a device used in the cosmetics production line for efficient and accurate filling of liquids, lotions, pastes and other materials. It is especially suitable for products with high viscosity, such as creams, lotions, shampoos, essences, etc. The main feature of this equipment is the "tracking" filling method, that is, during the filling process, the filling head can run synchronously with the movement of the container to ensure that the filling process is continuous, smooth and efficient.

### Working principle of the fully automatic tracking piston filling machine:
The core working principle of the piston filling machine is to achieve quantitative filling through the reciprocating motion of the piston. The characteristic of tracking filling is that during the filling process, the filling head will move synchronously according to the movement speed of the container on the conveyor belt to avoid pauses and overflows during filling. Its main working steps include:
1. **Feeding process**: The material enters the piston chamber of the filling machine through the feeding system, and the piston sucks the material when it retreats.
2. **Tracking filling**: When the container enters the filling area through the conveyor belt, the filling head moves synchronously with the container, and the piston pushes the material forward to ensure that the material is accurately filled into the container.
3. **Synchronous movement**: During the filling process, the filling head moves synchronously with the moving trajectory of the container, thereby avoiding container pauses or overflow of filling materials and improving filling efficiency.
4. **Discharge and sealing**: After filling, the container automatically enters the next process, such as capping, labeling, etc.

### Main features of the fully automatic tracking piston filling machine:

1. **Automatic adjustment to bottles of different sizes**: The size formula of different bottles is stored on the touch screen, and the machine can achieve one-click adjustment.
2. **High-precision filling**: Since the reciprocating motion of the piston can accurately control the volume of each filling, the equipment can achieve high-precision quantitative filling, which is particularly suitable for the production of high-value-added cosmetics.
3. **Tracking filling**: The tracking system ensures the synchronous movement of the filling head and the container during the filling process, avoiding pauses or speed restrictions in traditional filling machines, and greatly improving production efficiency.
4. **Wide range of application**: It can be used for filling various materials from low viscosity to high viscosity, and is suitable for containers of different specifications and shapes, such as bottles, cans, hoses, etc.
5. **Fully automated operation**: The entire filling process is automatically completed by the PLC control system, including material conveying, filling, bottle positioning, filling head tracking, etc. The operation is simple, reducing manual intervention, and improving production efficiency and product consistency.
6. **Anti-drip design**: The filling head is equipped with an anti-drip device to ensure a clean and tidy filling process, especially when handling cosmetics with high viscosity or oily ingredients, it can effectively avoid residue or contamination at the filling port.
7. **Modular design**: It can be flexibly adjusted according to different product types, including piston size, filling speed and container specifications, to meet the production needs of different products.

 Automatic capping machine

  The fully automatic four-wheel capping machine is an important equipment for automatically locking bottle caps in cosmetic production lines. It is suitable for bottles of different sizes and shapes and is widely used in the packaging process of skin care products, cosmetics, shampoo, lotion and other products. "four wheels" refers to the use of four locking wheels to evenly press the bottle caps when locking the caps to ensure that the bottle caps are firmly and accurately locked.

### Working principle of the fully automatic double-head four-wheel capping machine:
The work of the capping machine mainly depends on four synchronously working rubber or plastic locking wheels, which fix and tighten the bottle caps. With the double-head design, efficient dual-line operation can be achieved. The specific work flow is as follows:
1. **Bottle feeding**: The filled bottles are conveyed to the working area of ​​the capping machine through an automatic conveyor belt.
2. **Automatic capping**: The bottle caps are accurately placed on the bottle mouth through the automatic capping device. This process can be adjusted differently according to the type of bottle caps (such as threaded caps, press caps).
3. **Capping head starts**: When the bottle reaches the capping position, the double-head capping device starts working. Each head is equipped with four locking wheels, which evenly clamp the bottle cap and apply appropriate force to tighten it.
4. **Locking and removal**: After the capping is completed, the bottle is automatically conveyed to the next process through the conveyor belt, usually labeling or packaging.

### Main features of the fully automatic double-head four-wheel capping machine:

1. **Dual-head design**: The equipment is equipped with two independent capping heads, which can handle two production lines at the same time, or perform double capping operations, which improves production efficiency and is especially suitable for mass production needs.
2. **Four-wheel capping**: Each capping head is equipped with four locking wheels to ensure that the bottle cap is subjected to uniform pressure during the locking process, and there will be no problems of tilting or over-tightening. It is suitable for a variety of types of bottle caps (such as plastic caps, metal caps, nozzle caps, etc.).
3. **High degree of automation**: The capping machine is fully automatically operated through the PLC control system, including bottle conveying, capping, locking and other operations, which reduces manual intervention and greatly improves production efficiency.
4. **Wide Applicability**: The machine is suitable for bottles and caps of various specifications, and can be easily adjusted to accommodate products of different sizes and shapes. Whether it is a round, flat or other irregularly shaped bottle, it can achieve precise capping.
5. **Adjustable Torque**: The capping machine can adjust the torque of the capping according to different cap types and product requirements to ensure that the locking degree of each cap is consistent, which not only ensures the stability of the cap, but also does not damage the cap or bottle.

 Automatic round & square bottle labeling machine

  The round and flat bottle double-sided labeling machine is a device used for automatic labeling in the cosmetic production line. It is suitable for containers of various shapes, such as round bottles, flat bottles, etc., and can accurately attach labels on both sides of the bottle at the same time. This equipment is usually used in the packaging process of cosmetic products, such as skin creams, shampoos, shower gels, essences, etc. The efficiency and accuracy of the labeling machine greatly improve the automation level of the production line and the packaging quality of the products.

### Working principle of the round and flat bottle double-sided labeling machine:
The labeling machine transports the bottle to the labeling area through an automatic conveying system, and then accurately detects the shape and position of the bottle through sensors and positioning devices to ensure that the label is evenly attached on both sides of the bottle. Its main working process is as follows:
1. **Bottle feeding**: The bottle is automatically transported to the working area of ​​the labeling machine through a conveyor belt. The equipment can automatically adjust the bottle guidance and positioning according to the shape and specifications of the bottle.
2. **Label feeding**: The labeling machine has a built-in label reel, and the label is transported to the labeling head by the label feeding system. After the bottle reaches the specified position, the label will be automatically attached to the surface of the bottle.
3. **Double-sided labeling**: Each side of the machine is equipped with a labeling device, which can label both sides of the bottle at the same time, ensuring that the labels on both sides are accurately and neatly attached.
4. **Flattening and correction**: After the label is attached, the machine's built-in roller or brush plate flattens the label to ensure that the label is completely adhered to the bottle without bubbles or wrinkles. For round bottles, the system automatically rotates the bottle to ensure smooth and neat labels.

### Main features of the round and flat bottle double-sided labeling machine:

1. **Double-sided labeling**: The equipment is equipped with two sets of labeling systems, which can label both sides of the bottle at the same time, especially suitable for products with double-sided labels (such as cosmetic bottles with different front and back labels).
2. **Adapt to a variety of bottle types**: Not only suitable for round bottles, but also can handle containers of various shapes such as flat bottles and square bottles, with strong adaptability. Bottles of different shapes can be easily switched through simple adjustments.
3. **High-precision sensor**: Equipped with high-precision photoelectric sensors or laser sensors, it can accurately detect the position and shape of the bottle to ensure that the position of the label is attached accurately without deviation.
4. **Efficient conveying system**: The machine's built-in conveyor belt can transport bottles at high speed and smoothly, and can automatically adjust the speed to match the overall rhythm of the production line.
5. **Adjustable labeling speed**: The machine can flexibly adjust the labeling speed according to the requirements of different products, adapting to mass production and different packaging needs.
6. **Automatic correction function**: If the label is skewed or offset during the labeling process, the device can automatically detect and correct the position of the label to ensure the consistency of the label for each product.

 7.5KW  air compressor set

  Screw air compressor is one of the key equipment in the cosmetics production line. It is mainly used to provide compressed air to drive various pneumatic equipment in the production line. In the process of cosmetics production, compressed air is widely used in the operation of equipment such as filling machines, labeling machines, emulsifiers, etc. Screw air compressors ensure the efficient, continuous and stable production process through stable compressed air output.

### Working principle of screw air compressor:
Screw air compressor realizes the air compression process through a pair of intermeshing yin and yang rotors rotating in the cylinder. After the air enters the compressor, as the rotor rotates, the gas is pushed into smaller and smaller spaces until the pressure reaches the set value, and finally the compressed air is discharged for use in the pneumatic system in the production line. The specific work flow is as follows:
1. **Air inhalation**: The air enters the compression chamber through the filtration system. After purification, the cleanliness of the air source is maintained to prevent impurities from entering and affecting the compression efficiency.
2. **Compression process**: After the air enters the compression chamber, as the yin and yang rotors rotate, the gas volume gradually decreases, the air pressure increases, and the compression is completed.
3. **Compressed air discharge**: The compressed high-pressure air is discharged and supplied to various equipment in the production line through subsequent cooling and storage.
4. **Cooling and storage**: Compressed air is usually cooled by a cooler and stored in a gas tank to ensure sufficient stable air supply during the production process.

### Main features of screw air compressors:
1. **High efficiency and stability**: The screw air compressor has high continuous operation stability and is suitable for environments such as cosmetics production lines that require long-term and continuous operation. Its unique screw compression method enables it to provide stable compressed air for a long time.
2. **Low noise design**: Compared with traditional piston air compressors, screw air compressors have lower noise during operation, reducing interference with the working environment, and are especially suitable for environments such as cosmetics production workshops that require noise.
3. **Energy saving and high efficiency**: The air compressor has a high energy efficiency ratio and automatically adjusts the operation mode through a precise control system to ensure that the required compressed air can be provided under different production loads and reduce energy consumption.
4. **Easy to operate**: The equipment is equipped with an automatic control system, which is easy to operate. Workers can monitor the operating status of the air compressor in real time through the touch screen, including parameters such as pressure, temperature, and energy consumption.
5. **Low maintenance cost**: The structure of the screw air compressor is relatively simple, with fewer wear parts and less daily maintenance workload, which reduces the maintenance cost of the production line and extends the service life of the equipment.