The Semi-Automatic 4-Wheel Capping Machine designed for precise and efficient capping of bottles with screw caps. This desktop model is compact and suited for small to medium production runs, making it popular in industries such as cosmetics, pharmaceuticals, and food and beverages.
Description:
4-Wheel Capping Mechanism:
This machine uses four wheels to grip and tighten the cap onto the bottle securely. The four-wheel design ensures even and consistent pressure, reducing the risk of overtightening or damaging the cap.
The wheels provide smooth and uniform cap application, enhancing the stability and accuracy of the capping process.
Semi-Automatic Operation:
The machine requires the operator to place bottles under the capping head, and then it applies the cap automatically. This setup provides more control than fully automatic systems, making it suitable for small batch production or products that require careful handling.
Adjustable Capping Torque and Speed:
The machine allows adjustments in torque settings, enabling control over how tightly the cap is applied. This is important for different product requirements, as some products require a tight seal while others need a gentler application.
Speed control may also be available, allowing operators to manage the capping rate to match production needs.
User-Friendly Control Panel:
Equipped with a simple control panel, operators can easily set parameters such as speed and torque. The display allows for quick monitoring and adjustment, making it easy to use even for new operators.
Compact, Desktop Design:
The desktop design makes it easy to integrate into limited spaces, such as lab environments, small production lines, or testing facilities.
The compact size provides mobility and flexibility, making it ideal for businesses that require both versatility and efficiency in their production processes.
Sturdy and Hygienic Construction:
Made from durable, high-quality materials like stainless steel, the machine ensures long-term use and ease of cleaning, essential for industries that follow strict hygiene standards, such as cosmetics and pharmaceuticals.
Output Capacity:
With an output capacity of approximately 40 bottles per minute, this semi-automatic machine balances speed and accuracy, catering well to small and medium-sized production needs.
Application
Parameter
| Capping type: 4 rubber wheels for capping |
| Applicable cap type: screw cap |
| Applicable cap diameter: 20-80mm |
| Capping speed: 1200-2400 bottles/hour |
| Power: 0.5KW |
| Voltage: 220V/50Hz |
| Working air pressure: 0.4-0.6Mpa |
| Air consumption: 1-3m³/min |
| Machine size: 500X380X700mm |
| Machine weight: 35kgs |
| Control panel: button |
| Pneumatic components: AirTac Taiwan |
Capping Wheel
The main function of the capping wheel is to tighten the cap pre-placed on the bottle by rotating. The capping wheel rotates around the cap and applies appropriate pressure and torque to ensure that the cap is completely locked with the bottle. The four capping wheels work together to evenly screw the cap to avoid loosening or over-tightening.
Control Panel
The control panel includes interval time adjustment, cover lock time adjustment, power switch, torque adjustment, automatic/manual mode switching button.
Capping Motor
The capping wheel motor provides the necessary power to drive the capping wheel to rotate, thereby achieving automatic capping. This is the core function of the capping machine. The torque of the capping wheel motor can be adjusted according to different production requirements to adapt to various specifications of bottles and caps, ensuring the flexibility and stability of the locking process.
Height Adjust
The height adjustment hand wheel allows the operator to quickly adjust the height of the capping machine according to production needs to accommodate bottles of different heights and sizes. This flexibility ensures that the equipment can handle a variety of products and improves the applicability of the production line. By adjusting the height, the precise alignment between the capping wheel and the bottle mouth is ensured, thus ensuring that the cap can be correctly and evenly locked on the bottle mouth, avoiding poor sealing caused by misalignment.
Air Meter
The compressed air intake valve is mainly used to filter water, oil, dust and other impurities in the compressed air to ensure the accuracy and stability of the pneumatic components in the machine and extend the life of the pneumatic components.It can adjust the gas flow and pressure within a certain range to ensure stability during the working process and avoid work failure due to unstable gas pressure.