The semi-automatic pneumatic horizontal liquid filling machine is an innovative filling solution designed for a variety of liquid products, particularly suitable for industries such as food, pharmaceuticals, cosmetics, and chemicals. This machine offers reliable performance, high accuracy, and user-friendly operation, making it ideal for medium to high-volume production needs.
#### Key Features
1. **Pneumatic Filling Mechanism**:
- The machine utilizes a pneumatic filling system that ensures consistent and accurate liquid dispensing. The pneumatic operation reduces the mechanical complexity of the machine, leading to improved reliability and lower maintenance requirements.
2. **Horizontal Design**:
- The horizontal configuration allows for efficient use of floor space and easier access for operators during loading and unloading. This design is especially beneficial for filling larger containers and facilitates a streamlined workflow in production environments.
3. **Adjustable Filling Volume**:
- The filling volume can be easily adjusted to accommodate different container sizes and product specifications. This flexibility allows operators to fill a wide range of liquid products, from small bottles to larger containers, with precision.
4. **Simple Operation**:
- Equipped with a user-friendly control panel, the machine allows operators to set filling parameters quickly and easily. The intuitive design minimizes training time and enhances overall operational efficiency.
5. **High Filling Accuracy**:
- The machine features advanced control systems that ensure high filling accuracy, typically within ±1% of the set volume. This precision is crucial for applications where exact dosages are necessary, such as in pharmaceuticals and specialty food products.
6. **Durable Construction**:
- Built with high-quality materials, including stainless steel and corrosion-resistant components, the machine is designed for durability and longevity. This robust construction ensures reliable performance even in demanding production environments.
7. **Hygienic Design**:
- All parts that come into contact with the liquid are constructed from food-grade materials, adhering to strict hygiene standards. The machine's design also facilitates easy cleaning and maintenance, ensuring compliance with industry regulations.
Application
#### 1. **Food Industry**
- **Sauces and Condiments**: Perfect for filling ketchup, mustard, mayonnaise, and other sauces that may have a thicker consistency.
- **Dressings**: Ideal for salad dressings and marinades that require accurate dispensing to maintain flavor profiles.
- **Dairy Products**: Suitable for filling yogurt, cream, and liquid cheese products.
#### 2. **Pharmaceutical Industry**
- **Ointments and Creams**: Designed for filling topical creams, gels, and ointments, ensuring precise dosage and consistency.
- **Liquid Medicines**: Effective for dispensing syrups and other oral medications, where accuracy in filling is critical.
- **Biological Products**: Used for filling various biological reagents and solutions, maintaining strict hygiene and safety standards.
#### 3. **Cosmetic Industry**
- **Lotions and Creams**: Ideal for filling facial creams, body lotions, and moisturizers with varying viscosities.
- **Serums**: Perfect for high-value cosmetic serums that require precise filling to prevent wastage.
- **Hair Products**: Suitable for filling shampoos, conditioners, and other hair care liquids.
#### 4. **Chemical Industry**
- **Industrial Chemicals**: Effective for filling various liquid chemicals, including lubricants and solvents, where precision and safety are crucial.
- **Cleaning Products**: Ideal for dispensing cleaning solutions, detergents, and other household chemicals.
#### 5. **Personal Care Products**
- **Toiletries**: Used for filling products such as shower gels, hand sanitizers, and liquid soaps.
- **Essential Oils**: Ideal for dispensing essential oils and fragrances, ensuring exact quantities for consumer packaging.
#### 6. **Household Products**
- **Pastes and Gels**: Suitable for filling products like adhesives, sealants, and gel-based household items.
- **Liquid Detergents**: Ideal for dispensing liquid laundry and dishwashing detergents with varying viscosities.
Parameter
| Number of filling heads: 1 |
| Filling range: A.50-500ml; B.100-1000ml; C.300-3000ml; D.500-5000ml |
| Filling speed: 600-1800 bottles/hour |
| Measuring accuracy: ±1% |
| Working air pressure: 0.6-0.7Mpa |
| Filling nozzle: Anti-drip |
| Machine size: 1100*350*500mm |
| Machine weight: 50kgs |
Filling Nozzle
The filling nozzle is equipped with an anti-drip or anti-residue design to ensure that liquid residue is minimized during the filling process, reduce material waste and keep the production line clean.
The filling nozzle can be adjusted according to the size of different containers and material viscosity to adapt to various types of bottles or materials to meet production needs.
Piston & Cylinder
One is air cylinder, the air push cylinder is driven by air pressure to push the liquid from the hopper or material cylinder to the filling nozzle to ensure a smooth filling process. By adjusting the stroke and pressure of the cylinder, the amount of liquid filled each time can be accurately controlled to ensure filling consistency.
Another one is material cylinder, the cylinder is used to store the liquid to be filled to ensure the continuity of the filling process. Through the action of the piston, the cylinder can generate pressure to push the liquid to the filling nozzle to achieve efficient filling.
Stroke limit switch
3-way Valve
The three-way valve can direct liquid or paste materials to different channels or positions. It has three interfaces and can switch between two flow directions to transport materials from the hopper to the filling head, or from the storage tank to the filling head.
Control Panel
The air pressure gauge displays the air pressure level in the pneumatic system in real time, helping the operator monitor the working status of the system. Ensure that the air pressure is within the set range to avoid equipment failure or inaccurate filling caused by excessive or low air pressure.
Button control allows the operator to easily start and stop the filling process. Through simple key operation, the basic functions of the filling machine can be operated, reducing the complexity of manual operation.
Air pressure adjustor
The compressed air intake valve is mainly used to filter water, oil, dust and other impurities in the compressed air to ensure the accuracy and stability of the pneumatic components in the machine and extend the life of the pneumatic components.
Filling range adjustor
In production, you may need to process containers of different sizes and specifications. The filling volume adjustment hand wheel provides flexibility, allowing the operator to quickly adjust the filling volume according to the container capacity and production needs to adapt to different production tasks.
Foot switch
