The semi-automatic micro ceramic pump filling machine is a highly precise filling device designed specifically for small-dose liquid products. It is widely used in pharmaceutical, cosmetic, food, and chemical industries. This equipment is particularly suitable for filling high-value and sensitive liquids such as blood, biological reagents, oral solutions, injectables, high-end cosmetics, e-liquid, flavorings, and disinfectants. With a filling range of 0.2 to 5 milliliters, it incorporates advanced ceramic pump technology and a touch screen control system, ensuring an efficient and accurate filling process.
#### Key Features
1. **Micro Ceramic Pump Technology**
- **High Precision Filling**: The ceramic pump is specifically designed for micro filling, achieving accurate filling within the range of 0.2 to 5 milliliters. It ensures consistency and repeatability in each filling cycle, making it ideal for applications requiring high filling accuracy.
- **Corrosion and Wear Resistance**: Ceramic materials provide excellent resistance to corrosion and wear, making the machine suitable for a wide range of chemical liquids, ensuring stability and reliability during prolonged use.
- **Low Pulsation Flow**: The design of the micro pump guarantees low pulsation liquid delivery, providing a smooth filling flow that enhances overall filling quality.
2. **User-Friendly Touch Screen Control**
- **Intuitive Operating Interface**: Equipped with a 7-inch or larger touch screen, operators can easily set and monitor filling parameters, including filling volume, speed, and filling mode (manual or automatic), with real-time data display for ease of operation and adjustment.
- **Programmable Control**: Multiple filling parameter sets can be stored, allowing users to quickly switch between different products, thereby improving production efficiency.
3. **Adjustable Filling Nozzle**
- **Versatile Adaptability**: The filling nozzle's height and diameter can be adjusted to accommodate different container specifications, ensuring precise alignment during the filling process.
- **Anti-Drip Design**: Features an efficient anti-drip system that minimizes product waste and maintains a clean working environment.
4. **Compact Design**
- **Space-Saving**: The equipment has a compact design, suitable for production environments with limited space, allowing for easy integration into existing production lines and reducing layout complexity.
5. **Hygienic Design**
- **Compliance with Hygiene Standards**: All components in contact with the product are made of materials that comply with GMP (Good Manufacturing Practice) and FDA standards, such as 304 or 316L stainless steel and ceramics, facilitating easy cleaning and sterilization to ensure product safety.
Parameter
| Number of filling heads: 1 |
| Suggest filling range: 0.2-5ml |
| Max filling range: 100-750ml |
| Filling speed: 1800-3000 bottles/hour |
| Measuring accuracy: ±1% |
| Power: 120W |
| Voltage: 110V/220V |
| Pump: Ceramic pump |
| Pump speed: 0-500PRM |
| Output range per rotate：0.2-2.8ml |
| Working air pressure: 0.6-0.7Mpa |
| Filling nozzle: 2mm diameter, anti-drip |
| Memory: Yes |
| Machine size: 225*450*300mm |
| Machine weight: 10kgs |
| Touch screen: COOLMAY |
The PLC touchscreen is a crucial control component of the automatic servo piston filling machine, providing an intelligent and user-friendly operating experience.
1. **Intuitive User Interface**: The touchscreen features a color display with a user-friendly interface, allowing operators to easily set and adjust various parameters such as filling volume, filling speed, and servo motor operating modes through simple taps and swipes.
2. **Parameter Setting and Adjustment**: The touchscreen enables precise setting of filling parameters, including the filling volume per cycle, filling time, and speed.
3. **Real-Time Monitoring and Display**: The operational status of the machine is displayed in real-time on the touchscreen, including current filling speed, filling volume, production batch information, and equipment faults, making it convenient for operators to monitor machine performance.
4. **Fault Diagnosis Function**: The touchscreen features self-diagnosis and alarm capabilities. If a fault occurs, the system automatically displays alarm information and the cause of the issue, helping operators quickly identify and resolve problems, thus minimizing downtime.
5. **Data Storage and Recall**: The touchscreen has storage functions that allow different filling parameter settings to be saved. This facilitates quick retrieval of pre-set parameters when switching between products, improving efficiency and reducing the need for repetitive setups.
6. **Multi-Language Support**: Typically, the touchscreen supports multiple language settings, allowing operators to choose the appropriate language, enhancing ease of use and accuracy in operations.
The ceramic pump is a key component of the semi-automatic micro ceramic pump filling machine, designed for precision and efficiency in filling small quantities of liquid.
1. **High Precision and Accuracy**:
- The ceramic pump is engineered specifically for micro-filling applications, allowing for precise dispensing of liquid volumes ranging from 0.2 to 5 milliliters. Its design ensures minimal variation in fill volumes, making it ideal for high-accuracy requirements.
2. **Corrosion and Chemical Resistance**:
- Made from high-quality ceramic materials, the pump exhibits exceptional resistance to corrosion and chemical wear. This property enables it to handle a wide range of aggressive liquids, including solvents, acids, and biological reagents, without degradation or contamination.
3. **Low Pulsation Flow**:
- The pump design provides a smooth and consistent flow with minimal pulsation. This characteristic is crucial for applications where uniformity in filling is necessary, such as in pharmaceutical and cosmetic industries.
4. **Self-Priming Capability**:
- The ceramic pump features a self-priming mechanism, allowing it to efficiently draw liquid from the storage tank into the pump chamber without manual intervention. This capability enhances operational efficiency and reduces the risk of air pockets in the system.
5. **Hygienic Design**:
- The construction of the ceramic pump adheres to strict hygiene standards, making it suitable for applications involving sensitive liquids such as pharmaceuticals, cosmetics, and food products. The smooth surfaces and easy-to-clean design minimize the risk of contamination.
ocesses.
1. **Advanced Anti-Drip Design**:
- The filling nozzle incorporates a specialized anti-drip mechanism that prevents residual liquid from leaking after the filling process. This design minimizes product waste and ensures a clean working environment, which is especially important for high-value liquids.
2. **Durable Construction**:
- Constructed from high-quality materials stainless steel and food-grade plastics, the anti-drip filling nozzle is resistant to corrosion and wear. This durability ensures a long service life, even when handling aggressive or viscous liquids.
