2000L semi-automatic cosmetic cream & lotion production line

 500L/Hr Reverse Osmosis Water Treatment System

 500L Vacuum Emulsifying Mixer

  The vacuum emulsifier is one of the core equipment in the cosmetics production line, which is specially used to mix, disperse, homogenize and emulsify liquid, semi-solid or paste materials. It is often used to produce high-viscosity or multi-phase system cosmetics such as skin creams, lotions, facial masks, essences, etc., which can ensure the uniformity and stability of the products.

  ### Working principle of vacuum emulsifier:
The main working principle of vacuum emulsifier is to quickly emulsify, mix and form a stable emulsion or paste of various incompatible materials (such as water phase and oil phase) under vacuum environment through mechanical stirring and high shear force. Its working process includes the following steps:
1. **Feeding and premixing**: The water phase and oil phase materials enter the emulsification tank through the preset feeding port and are preliminarily mixed under mechanical stirring.
2. **Vacuum environment**: The system works under vacuum conditions, which can prevent bubbles from being generated during the mixing process, ensure the smoothness and fineness of the product, and avoid oxidation and contamination.
3. **High shear homogenization**: The high-speed rotating homogenizing head (or shearing device) generates a strong shear force to break the interface of the material, so that the oil phase and water phase molecules are fully integrated to form a stable emulsified system.
4. **Stirring and circulation**: Usually, the vacuum emulsifier is equipped with different forms of agitators (such as frame agitators and scraper devices) to ensure that the material is evenly distributed throughout the tank body to prevent the material from adhering to the tank wall or uneven mixing.
5. **Cooling and discharging**: After the emulsification is completed, the material is cooled in the tank and enters the next process through the discharge port after reaching the set temperature.

  ### Structural composition of the vacuum emulsifier:
1. **Main emulsification tank**: This is the core part for emulsification and homogenization, usually equipped with agitators, scrapers and homogenizers.
2. **Vacuum system**: The air in the tank is extracted by a vacuum pump to prevent air from entering the material and avoid bubble formation.
3. **Heating and cooling system**: Emulsifiers are usually equipped with heating (such as electric heating or steam heating) and cooling systems to control the temperature of materials and help complete the emulsification and mixing of heat-sensitive materials.
4. **Control system**: Most modern vacuum emulsifiers use PLC control, which is easy to operate and can preset and adjust parameters such as mixing, heating, and vacuum degree.
5. **Homogenizer**: The homogenizer is a key part of the equipment, which uses high shear force to make the material reach the required fineness and uniformity.

  ### Main features of vacuum emulsifier:
1. **Efficient emulsification**: Under vacuum conditions, through high shear force and mechanical stirring, immiscible materials can be quickly mixed to form a stable emulsion or paste.
2. **Working under vacuum environment**: The vacuum state can effectively prevent the generation of bubbles, ensure the delicate texture of the product, and also avoid oxidation and contamination of the material during the mixing process.
3. **Precise temperature control**: Through the heating and cooling system, the temperature during the emulsification process can be strictly controlled to ensure the stability and effectiveness of heat-sensitive ingredients.
4. **Multifunctional design**: The equipment integrates mixing, emulsification, homogenization, heating, vacuum, cooling and other functions, suitable for the production needs of various types of cosmetics.
5. **High viscosity material processing**: Suitable for processing high viscosity pastes and lotions, such as face creams, body lotions, hand creams, etc., and can achieve uniform dispersion and delicate texture.

 4KW Rotor Pump

  The discharge rotor pump is a commonly used conveying equipment in the cosmetic production line, which is specially used to convey high-viscosity materials from one process stage to the next process. It is widely used in cosmetic production, especially for conveying high-viscosity products such as lotions, creams, essences, shampoos, etc., to ensure that the material flows smoothly and efficiently throughout the production process.

  ### Working principle of the discharge rotor pump:
The working principle of the rotor pump is based on the rotational movement of the mechanical rotor. The material is pushed from the inlet to the outlet through the closed space formed by the mutual meshing and rotation of two or three rotors. The specific working process is as follows:
1. **Material enters the pump cavity**: When the rotor rotates, the closed chamber on the inlet side opens and the material is sucked into the pump cavity.
2. **Material conveying**: As the rotor rotates, the material is pushed to the outlet side of the pump cavity.
3. **Smooth discharge**: Due to the continuous rotation of the rotor, the material is discharged at a stable flow rate and enters the next production process, such as filling, stirring, etc.

  ### Main features of the discharge rotor pump:
1. **Powerful conveying capacity**: The rotor pump is suitable for high-viscosity and high-concentration materials, especially in the production of cosmetics. It can effectively convey heavy materials such as creams and gels to ensure smooth production.
2. **Shear-free and damage-free conveying**: Since the rotor in the pump rotates slowly, the material will not be sheared or over-mixed during the conveying process, which can maintain the integrity and physical properties of the product and prevent sensitive ingredients from being destroyed.
3. **Quantitative conveying**: The rotor pump has precise conveying control capabilities and can accurately set the conveying volume. It is suitable for process links that require precise metering, reducing material waste and improving production efficiency.
4. **Sanitary design**: The discharge rotor pump is usually made of stainless steel (such as 316L stainless steel), which meets GMP standards. The inner wall of the pump body is smooth and easy to clean, ensuring high hygiene standards in cosmetic production.
5. **Reversible operation**: The rotor pump can run forward and reverse, which can not only convey materials to the target container, but also withdraw the remaining materials, greatly improving the flexibility of operation.

  ### Structural composition of the discharge rotor pump:
1. **Pump housing**: Usually made of stainless steel, it is corrosion-resistant and easy to clean, and is particularly suitable for cosmetic production with high hygiene requirements.
2. **Rotor**: The rotor is the core component, usually with two-leaf, three-leaf or multi-leaf structure. The design determines the pump's conveying performance and efficiency. The rotor gap is small and can accurately control the conveying volume.
3. **Drive system**: The pump's rotor is driven by a motor with adjustable speed to meet the conveying needs of materials with different viscosities.
4. **Sealing device**: In order to prevent material leakage and contamination, the pump adopts an efficient mechanical sealing structure to ensure the safety and hygiene of the production process.
5. **Pump seat and connector**: Used to stabilize the pump body and connect the production pipeline to ensure the stable operation of the entire production line.

 500L Movable SUS316 Sealed Lid Storage Tank

  Mobile sealed storage tanks are important equipment for storing and transporting raw materials or semi-finished products in cosmetic production lines. The tanks are usually designed with stainless steel and equipped with sealing covers and mobile devices, which can be easily moved between various processes of the production line while maintaining material stability and preventing contamination.

### Structural features of mobile sealed storage tanks:
1. **Tank material**: The storage tanks are usually made of high-quality 316L stainless steel, which has corrosion and oxidation resistance, suitable for the storage needs of sensitive ingredients in cosmetics, and meet GMP and hygiene standards.
2. **Sealed design**: The storage tank is equipped with an efficient sealing cover to prevent outside air, dust or microorganisms from entering the tank, ensuring that the stored materials are not contaminated. The sealing cover is usually equipped with a locking device to ensure that there is no leakage during movement.
3. **Mobile device**: The bottom of the storage tank is equipped with casters (usually anti-static wheels or brake wheels) to facilitate flexible movement between different processes of the production line. The casters can be locked to ensure stability during operation.
4. **Discharge port and valve**: The bottom of the tank is usually designed with a discharge port or discharge valve to facilitate the discharge of materials during production or filling. The valves are mostly hygienic design to ensure no residue and easy cleaning.
5. **Internal polishing**: The inner wall of the tank is precisely polished, the surface is smooth and not easy to accumulate materials, easy to clean and maintain, and meets the strict requirements of hygiene and cleanliness in cosmetic production.

 Automatic Tracking Piston Filling Machine

  The fully automatic tracking piston filling machine is a device used in the cosmetics production line for efficient and accurate filling of liquids, lotions, pastes and other materials. It is especially suitable for products with high viscosity, such as creams, lotions, shampoos, essences, etc. The main feature of this equipment is the "tracking" filling method, that is, during the filling process, the filling head can run synchronously with the movement of the container to ensure that the filling process is continuous, smooth and efficient.

### Working principle of the fully automatic tracking piston filling machine:
The core working principle of the piston filling machine is to achieve quantitative filling through the reciprocating motion of the piston. The characteristic of tracking filling is that during the filling process, the filling head will move synchronously according to the movement speed of the container on the conveyor belt to avoid pauses and overflows during filling. Its main working steps include:
1. **Feeding process**: The material enters the piston chamber of the filling machine through the feeding system, and the piston sucks the material when it retreats.
2. **Tracking filling**: When the container enters the filling area through the conveyor belt, the filling head moves synchronously with the container, and the piston pushes the material forward to ensure that the material is accurately filled into the container.
3. **Synchronous movement**: During the filling process, the filling head moves synchronously with the moving trajectory of the container, thereby avoiding container pauses or overflow of filling materials and improving filling efficiency.
4. **Discharge and sealing**: After filling, the container automatically enters the next process, such as capping, labeling, etc.

### Main features of the fully automatic tracking piston filling machine:

1. **Automatic adjustment to bottles of different sizes**: The size formula of different bottles is stored on the touch screen, and the machine can achieve one-click adjustment.
2. **High-precision filling**: Since the reciprocating motion of the piston can accurately control the volume of each filling, the equipment can achieve high-precision quantitative filling, which is particularly suitable for the production of high-value-added cosmetics.
3. **Tracking filling**: The tracking system ensures the synchronous movement of the filling head and the container during the filling process, avoiding pauses or speed restrictions in traditional filling machines, and greatly improving production efficiency.
4. **Wide range of application**: It can be used for filling various materials from low viscosity to high viscosity, and is suitable for containers of different specifications and shapes, such as bottles, cans, hoses, etc.
5. **Fully automated operation**: The entire filling process is automatically completed by the PLC control system, including material conveying, filling, bottle positioning, filling head tracking, etc. The operation is simple, reducing manual intervention, and improving production efficiency and product consistency.
6. **Anti-drip design**: The filling head is equipped with an anti-drip device to ensure a clean and tidy filling process, especially when handling cosmetics with high viscosity or oily ingredients, it can effectively avoid residue or contamination at the filling port.
7. **Modular design**: It can be flexibly adjusted according to different product types, including piston size, filling speed and container specifications, to meet the production needs of different products.

 Automatic Capping Machine

  The fully automatic double-head four-wheel capping machine is an important equipment for automatically locking bottle caps in cosmetic production lines. It is suitable for bottles of different sizes and shapes and is widely used in the packaging process of skin care products, cosmetics, shampoo, lotion and other products. The "double head" of the equipment refers to the two capping heads at the same time, which can handle two production lines at the same time or perform double capping operations; "four wheels" refers to the use of four locking wheels to evenly press the bottle caps when locking the caps to ensure that the bottle caps are firmly and accurately locked.

### Working principle of the fully automatic double-head four-wheel capping machine:
The work of the capping machine mainly depends on four synchronously working rubber or plastic locking wheels, which fix and tighten the bottle caps. With the double-head design, efficient dual-line operation can be achieved. The specific work flow is as follows:
1. **Bottle feeding**: The filled bottles are conveyed to the working area of ​​the capping machine through an automatic conveyor belt.
2. **Automatic capping**: The bottle caps are accurately placed on the bottle mouth through the automatic capping device. This process can be adjusted differently according to the type of bottle caps (such as threaded caps, press caps).
3. **Capping head starts**: When the bottle reaches the capping position, the double-head capping device starts working. Each head is equipped with four locking wheels, which evenly clamp the bottle cap and apply appropriate force to tighten it.
4. **Locking and removal**: After the capping is completed, the bottle is automatically conveyed to the next process through the conveyor belt, usually labeling or packaging.

### Main features of the fully automatic double-head four-wheel capping machine:

1. **Dual-head design**: The equipment is equipped with two independent capping heads, which can handle two production lines at the same time, or perform double capping operations, which improves production efficiency and is especially suitable for mass production needs.
2. **Four-wheel capping**: Each capping head is equipped with four locking wheels to ensure that the bottle cap is subjected to uniform pressure during the locking process, and there will be no problems of tilting or over-tightening. It is suitable for a variety of types of bottle caps (such as plastic caps, metal caps, nozzle caps, etc.).
3. **High degree of automation**: The capping machine is fully automatically operated through the PLC control system, including bottle conveying, capping, locking and other operations, which reduces manual intervention and greatly improves production efficiency.
4. **Wide Applicability**: The machine is suitable for bottles and caps of various specifications, and can be easily adjusted to accommodate products of different sizes and shapes. Whether it is a round, flat or other irregularly shaped bottle, it can achieve precise capping.
5. **Adjustable Torque**: The capping machine can adjust the torque of the capping according to different cap types and product requirements to ensure that the locking degree of each cap is consistent, which not only ensures the stability of the cap, but also does not damage the cap or bottle.

  The round and flat bottle double-sided labeling machine is a device used for automatic labeling in the cosmetic production line. It is suitable for containers of various shapes, such as round bottles, flat bottles, etc., and can accurately attach labels on both sides of the bottle at the same time. This equipment is usually used in the packaging process of cosmetic products, such as skin creams, shampoos, shower gels, essences, etc. The efficiency and accuracy of the labeling machine greatly improve the automation level of the production line and the packaging quality of the products.

### Working principle of the round and flat bottle double-sided labeling machine:
The labeling machine transports the bottle to the labeling area through an automatic conveying system, and then accurately detects the shape and position of the bottle through sensors and positioning devices to ensure that the label is evenly attached on both sides of the bottle. Its main working process is as follows:
1. **Bottle feeding**: The bottle is automatically transported to the working area of ​​the labeling machine through a conveyor belt. The equipment can automatically adjust the bottle guidance and positioning according to the shape and specifications of the bottle.
2. **Label feeding**: The labeling machine has a built-in label reel, and the label is transported to the labeling head by the label feeding system. After the bottle reaches the specified position, the label will be automatically attached to the surface of the bottle.
3. **Double-sided labeling**: Each side of the machine is equipped with a labeling device, which can label both sides of the bottle at the same time, ensuring that the labels on both sides are accurately and neatly attached.
4. **Flattening and correction**: After the label is attached, the machine's built-in roller or brush plate flattens the label to ensure that the label is completely adhered to the bottle without bubbles or wrinkles. For round bottles, the system automatically rotates the bottle to ensure smooth and neat labels.

### Main features of the round and flat bottle double-sided labeling machine:

1. **Double-sided labeling**: The equipment is equipped with two sets of labeling systems, which can label both sides of the bottle at the same time, especially suitable for products with double-sided labels (such as cosmetic bottles with different front and back labels).
2. **Adapt to a variety of bottle types**: Not only suitable for round bottles, but also can handle containers of various shapes such as flat bottles and square bottles, with strong adaptability. Bottles of different shapes can be easily switched through simple adjustments.
3. **High-precision sensor**: Equipped with high-precision photoelectric sensors or laser sensors, it can accurately detect the position and shape of the bottle to ensure that the position of the label is attached accurately without deviation.
4. **Efficient conveying system**: The machine's built-in conveyor belt can transport bottles at high speed and smoothly, and can automatically adjust the speed to match the overall rhythm of the production line.
5. **Adjustable labeling speed**: The machine can flexibly adjust the labeling speed according to the requirements of different products, adapting to mass production and different packaging needs.
6. **Automatic correction function**: If the label is skewed or offset during the labeling process, the device can automatically detect and correct the position of the label to ensure the consistency of the label for each product.

 7.5KW Screw Air Compressor Set

  Screw air compressor is one of the key equipment in the cosmetics production line. It is mainly used to provide compressed air to drive various pneumatic equipment in the production line. In the process of cosmetics production, compressed air is widely used in the operation of equipment such as filling machines, labeling machines, emulsifiers, etc. Screw air compressors ensure the efficient, continuous and stable production process through stable compressed air output.

### Working principle of screw air compressor:
Screw air compressor realizes the air compression process through a pair of intermeshing yin and yang rotors rotating in the cylinder. After the air enters the compressor, as the rotor rotates, the gas is pushed into smaller and smaller spaces until the pressure reaches the set value, and finally the compressed air is discharged for use in the pneumatic system in the production line. The specific work flow is as follows:
1. **Air inhalation**: The air enters the compression chamber through the filtration system. After purification, the cleanliness of the air source is maintained to prevent impurities from entering and affecting the compression efficiency.
2. **Compression process**: After the air enters the compression chamber, as the yin and yang rotors rotate, the gas volume gradually decreases, the air pressure increases, and the compression is completed.
3. **Compressed air discharge**: The compressed high-pressure air is discharged and supplied to various equipment in the production line through subsequent cooling and storage.
4. **Cooling and storage**: Compressed air is usually cooled by a cooler and stored in a gas tank to ensure sufficient stable air supply during the production process.

### Main features of screw air compressors:
1. **High efficiency and stability**: The screw air compressor has high continuous operation stability and is suitable for environments such as cosmetics production lines that require long-term and continuous operation. Its unique screw compression method enables it to provide stable compressed air for a long time.
2. **Low noise design**: Compared with traditional piston air compressors, screw air compressors have lower noise during operation, reducing interference with the working environment, and are especially suitable for environments such as cosmetics production workshops that require noise.
3. **Energy saving and high efficiency**: The air compressor has a high energy efficiency ratio and automatically adjusts the operation mode through a precise control system to ensure that the required compressed air can be provided under different production loads and reduce energy consumption.
4. **Easy to operate**: The equipment is equipped with an automatic control system, which is easy to operate. Workers can monitor the operating status of the air compressor in real time through the touch screen, including parameters such as pressure, temperature, and energy consumption.
5. **Low maintenance cost**: The structure of the screw air compressor is relatively simple, with fewer wear parts and less daily maintenance workload, which reduces the maintenance cost of the production line and extends the service life of the equipment.