The semi-automatic pneumatic paste pressure piston filling machine is specifically designed for filling high-viscosity pastes and liquids with high precision, now featuring a pressure-assisted hopper. This machine is widely used in industries such as food, cosmetics, pharmaceuticals, and chemicals. The key difference in this model is the pressurized hopper, which ensures a steady flow of thicker materials, enhancing filling accuracy and efficiency.
Key Features
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Pressurized Hopper: The hopper can be pressurized to maintain a constant flow of high-viscosity materials, preventing clogging and improving stability during the filling process. This feature is especially useful for dense pastes and materials that are difficult to flow naturally.
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High Precision Filling: Using a piston system, the machine achieves a high degree of accuracy with a typical deviation within ±1%, making it ideal for applications that require precise volume control.
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Wide Material Compatibility: It is suitable for a variety of thick materials, such as creams, pastes, gels, honey, and other viscous substances that benefit from a pressurized system to maintain smooth flow.
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User-Friendly Pneumatic Operation: Operates using pneumatic controls, eliminating the need for electricity. This setup makes the machine easy to operate and suitable for use in environments with limited power access or where flameproof equipment is necessary.
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Hygienic Design: Components that come in contact with the product are typically made of stainless steel, meeting hygiene standards such as GMP, and allowing for easy cleaning and maintenance.
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Adjustable Filling Volume: The filling volume can be adjusted through the piston stroke, enabling flexibility to handle different packaging sizes and requirements.
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Cost-Efficiency and Productivity: More affordable than fully automated systems, this machine provides a balance of high efficiency and cost-effectiveness, making it ideal for small and medium-sized businesses or specialized production runs.
Parameter
| Number of filling heads: 1 |
| Filling range: A.10-120ml; B.25-250ml; C.50-500ml; D.100-1000ml |
| Filling speed: 600-1800 bottles/hour |
| Measuring accuracy: ±1% |
| Working air pressure: 0.6-0.7Mpa |
| Filling nozzle: Anti-drip |
| Machine size: 400*450*1650mm |
| Machine weight: 50kgs |
Filling Nozzle
The filling nozzle is equipped with an anti-drip or anti-residue design to ensure that liquid residue is minimized during the filling process, reduce material waste and keep the production line clean.The filling nozzle can be adjusted according to the size of different containers and material viscosity to adapt to various types of bottles or materials to meet production needs.
Material Hopper
By sealing, the hopper can effectively prevent external pollutants (such as dust and impurities) from entering the material, ensuring the purity and quality of the product. At the same time, you can choose to pressurize the hopper to make the product filling smoother, which is suitable for high-viscosity products.
Flange & Locker
The hopper and hopper cover are effectively sealed by the flange to prevent the material from contacting the external environment (such as air and dust), thereby keeping the material clean. At the same time, the sealed environment is beneficial to pressurize the hopper, making the filling process smoother.
This cover has flange lock, pressure gauge, air inlet, exhaust valve, flip cover handle, flip cover interface, sealing gasket and other accessories
Pressure Meter & Control Button
The air pressure gauge displays the air pressure level in the pneumatic system in real time, helping the operator monitor the working status of the system.
Button control allows the operator to easily control and adjust the filling process. Through simple key operation, the basic functions of the filling machine can be operated, reducing the complexity of manual operation. Button control includes material discharge adjustment, material feed adjustment, reset button, manual/automatic switch, for different needs.
3-Way Valve
The three-way valve can direct liquid or paste materials to different channels or positions. It has three interfaces and can switch between two flow directions to transport materials from the hopper to the filling head, or from the storage tank to the filling head.
Air Cylinder
The air push cylinder is driven by air pressure to push the liquid from the hopper or material cylinder to the filling nozzle to ensure a smooth filling process. By adjusting the stroke and pressure of the cylinder, the amount of liquid filled each time can be accurately controlled to ensure filling consistency.
Air Inlet & Pressure Gauge
The hopper is connected to compressed air, which allows the material to be quickly filled into the bottle, jar, or other containers.
The air pressure gauge displays the air pressure level in the pneumatic system in real time, helping the operator monitor the working status of the system.
Foot switch
Spare Parts
