The Electric Heating Oven series is designed for efficient drying of materials using steam as a heat source. The system incorporates an axial flow fan, an automatic constant-flow temperature control system, and offers an optional computer control system for enhanced automation. The oven operates by heating air through a heat exchanger using steam, and the axial flow fan circulates the hot air to reduce the moisture content of the materials, achieving effective drying.
The Electric Heating Oven is widely used for drying glass bottles, containers, or other materials in a continuous, high-efficiency process. The system is engineered to ensure precise temperature control and effective moisture removal, reducing the overall drying time.
Key Features and Advantages:
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Compact and Efficient Design: The oven is constructed using high-quality stainless steel, ensuring durability, corrosion resistance, and a clean aesthetic. The compact design saves space and fits well in various industrial setups.
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Continuous and Automated Operation: The oven features a continuous, non-stop drying process, making it ideal for high-throughput applications. This setup maximizes efficiency by reducing downtime and increasing the overall productivity of the drying process.
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Adjustable Drying Parameters: The oven allows for precise control over both the drying temperature (adjustable from 0 to 300°C) and drying speed. The conveyor system utilizes variable frequency speed control, enabling adjustments to accommodate different bottle shapes and sizes, ensuring consistent drying results.
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UV Sterilization: To ensure the highest hygiene standards, the oven includes a UV sterilization feature that kills any residual bacteria on the glass bottles after drying, effectively extending the shelf life of the products.
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Energy Efficiency: The use of steam as a heat source is energy-efficient, and the oven’s design minimizes heat loss. The compact size further contributes to energy conservation.
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Durable Construction: The internal and external panels of the box are made from SUS 1.2mm stainless steel, and the trays are made from SUS304 stainless steel with a thickness of 0.5mm. These materials ensure the oven's long-term durability and resistance to corrosion.
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Quick Drying Speed: The oven can dry each batch of bottles within 100 minutes, which significantly reduces processing time compared to conventional drying methods.
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Adjustable Tray Capacity: The oven is equipped with two stainless steel carts, each capable of holding 24 trays, which means it can accommodate a total of 48 trays in one drying cycle.
Specifications Table:
| Parameter | Specification |
|---|---|
| Model | Electric Heating Oven |
| Heat Source | Steam heating via heat exchanger |
| Fan Type | Axial Flow Fan |
| Fan Power | 0.45 kW |
| Temperature Control | Adjustable from 0°C to 300°C |
| Control System | Automatic constant-flow temperature control system (optional computer control system) |
| Drying Speed | 100 minutes per batch |
| Tray Capacity | 24 trays per cart (48 trays total with 2 carts) |
| Tray Material | SUS304 Stainless Steel, 0.5mm |
| Body Material | SUS 1.2mm Stainless Steel |
| Radiator Area | 23 m² |
| Dimensions (L x W x H) | 2400 x 1250 x 2100 mm |
| Weight | Approx. 600 kg |
| Power Supply | 380V/50Hz (3-phase) |
| UV Sterilization | Yes (post-drying UV sterilization) |
| Carts | Stainless steel carts x 2 |
| Application | Suitable for drying glass bottles, containers, and various other materials in industrial settings |
Working Principle:
The oven uses steam as the heat source, which is passed through a heat exchanger to warm up the air. The axial flow fan then circulates the hot air around the material to reduce moisture content and achieve effective drying. The system works continuously, allowing for uninterrupted operation, and features an adjustable drying temperature and speed to ensure optimal results for different materials.
Applications:
The Electric Heating Oven is primarily used for the drying of glass bottles in the food, beverage, pharmaceutical, and cosmetics industries. The inclusion of UV sterilization makes it particularly suitable for applications where hygiene is critical, such as in the packaging of beverages and pharmaceuticals. It can also be used to dry other containers and materials requiring controlled temperature and moisture removal.
The Electric Heating Oven series offers a highly efficient and flexible drying solution for various industries. With its combination of steam heating, axial flow fan, UV sterilization, and precise temperature control, it provides a comprehensive solution for drying and sterilizing bottles or containers. Its compact design, energy efficiency, and adjustable drying parameters make it an ideal choice for modern production lines, ensuring high productivity, hygiene, and energy savings.