The Semi-Automatic Rotary Capping Machine, designed for sealing various types of screw caps onto bottles or containers. This equipment is commonly used in industries such as cosmetics, pharmaceuticals, chemicals, and food & beverage, where consistent, reliable capping is required for small to medium production volumes. Here’s a detailed description of its features and functionality:
Semi-Automatic Operation:
The machine combines manual loading with automatic capping, where the operator places the bottle and cap under the capping head, and the machine completes the capping process. This design ensures accurate and efficient operation, suitable for moderate production rates.
Rotary Capping Mechanism:
Equipped with a rotary capping head, the machine applies consistent torque to each cap, which ensures secure sealing without damaging the cap or bottle. The rotary mechanism is suitable for screw-on caps, making it versatile for various container types.
Adjustable Capping Speed and Torque:
The machine allows for adjustments in both capping speed and torque, which is crucial for handling different cap materials and sizes. These adjustments help achieve optimal sealing without overtightening or loosening the caps.
Output Capacity:
With a production rate of 10–30 bottles per minute, the machine is ideal for small to medium-sized production lines, providing a balance between manual control and automated efficiency.
User-Friendly Control Panel:
The control panel features simple dials for setting capping parameters, making it easy for operators to adjust and monitor the process. Minimal training is required, making this a convenient option for various production settings.
Compact and Portable Design:
The machine’s compact footprint allows it to fit easily on a tabletop or workbench, saving space and making it easy to move if necessary. This portability is beneficial for laboratories or small production facilities where flexibility is needed.
Durable Construction:
Made with stainless steel and high-quality components, this capping machine is durable, easy to clean, and suitable for use in cleanroom environments where hygiene is crucial, particularly in the pharmaceutical and food industries.
Applications:
The Semi-Automatic Rotary Capping Machine is suitable for industries that require precise, consistent capping for various types of screw caps. It’s ideal for businesses producing cosmetics, pharmaceuticals, essential oils, or food products, where consistent seal integrity is essential to product quality. Its adjustable settings make it versatile, and its semi-automatic operation provides efficiency without the need for a fully automated system.
Parameter
| Capping type: 1 rubber wheel for capping |
| Applicable cap type: screw cap |
| Applicable cap diameter: 10-200mm |
| Capping speed: 1200-1800 bottles/hour |
| Power: 0.3KW |
| Voltage: 220V/50Hz |
| Working air pressure: 0.4-0.6Mpa |
| Air consumption: 1-3m³/min |
| Machine size: 450X350X600mm |
| Machine weight: 30kgs |
| Control panel: button |
| Pneumatic components: AirTac Taiwan |
Capping Wheel
The main function of the capping head is to tighten the bottle cap tightly onto the bottle mouth, ensuring a perfect seal between the cap and the bottle to prevent the contents from leaking or being contaminated by the outside world. The capping head is designed to apply force evenly, avoiding damage to the bottle due to uneven pressure and ensuring the integrity of the product.
Control Panel
The control panel includes interval time adjustment, cover lock time adjustment, power switch, torque adjustment, automatic/manual mode switching button.
Since there are many types of bottle caps (such as plastic caps, metal caps, etc.) and different sizes on the market, the locking torque adjustment device allows operators to adjust according to the material and shape of the bottle caps used. This flexibility ensures that the production process of bottles of different specifications can proceed smoothly.
Capping Motor
The capping wheel motor provides the necessary power to drive the capping wheel to rotate, thereby achieving automatic capping. This is the core function of the capping machine. The torque of the capping wheel motor can be adjusted according to different production requirements to adapt to various specifications of bottles and caps, ensuring the flexibility and stability of the locking process.
Height Adjust
The height adjustment hand wheel allows the operator to quickly adjust the height of the capping machine according to production needs to accommodate bottles of different heights and sizes. This flexibility ensures that the equipment can handle a variety of products and improves the applicability of the production line. By adjusting the height, the precise alignment between the capping wheel and the bottle mouth is ensured, thus ensuring that the cap can be correctly and evenly locked on the bottle mouth, avoiding poor sealing caused by misalignment.
Air Meter
The compressed air intake valve is mainly used to filter water, oil, dust and other impurities in the compressed air to ensure the accuracy and stability of the pneumatic components in the machine and extend the life of the pneumatic components.It can adjust the gas flow and pressure within a certain range to ensure stability during the working process and avoid work failure due to unstable gas pressure.