Small Automatic Spout Pouch Filling and Capping Machine
Product Overview:
This compact automatic spout pouch filling and capping machine is designed specifically for small to medium production runs, ideal for industries such as food and beverage, pharmaceuticals, cosmetics, and household chemicals. It efficiently fills and seals spout pouches with various liquid or semi-liquid products, including juices, sauces, detergents, and creams. The machine’s space-saving design makes it suitable for small production areas, while still delivering high precision and reliable performance.
Key Features:
Compact Design: Engineered for limited space, the machine integrates filling and capping functions in a single, small-footprint unit, making it ideal for facilities with constrained production areas.
Accurate Filling System: Equipped with a high-precision piston pump or peristaltic pump (depending on product viscosity) to ensure accurate dosing of each pouch. The filling system is adjustable to accommodate different pouch sizes and fill volumes, maintaining consistency and minimizing product waste.
Automated Cap Feeding and Locking: The machine features an automatic cap sorting and feeding system, which aligns caps to the spout for secure and precise locking. The capping head applies controlled torque to prevent leaks and ensure a tight seal on each pouch.
Versatile Product Compatibility: Designed to handle a variety of pouch types and sizes, the machine can work with different spout pouch materials and is adaptable to a wide range of products, including liquid and semi-liquid substances.
Touchscreen Control Panel: The intuitive touchscreen interface allows operators to adjust settings such as fill volume, capping torque, and production speed. It supports multiple languages and provides easy access to machine status and error diagnostics, simplifying operation and maintenance.
Stainless Steel Construction: Built with durable, food-grade stainless steel, the machine meets hygiene standards for the food and pharmaceutical industries. The corrosion-resistant construction ensures long-lasting operation and easy cleaning.
Safety Features: The machine includes various safety mechanisms, such as an emergency stop button, cap misalignment detection, and protective enclosures around moving parts. This ensures operator safety during operation and maintenance.
Technical Specifications:
Production Capacity: Up to 20-30 pouches per minute (varies based on product viscosity and pouch size)
Filling Volume Range: Adjustable from 10 ml to 500 ml
Pouch Types: Compatible with spout pouches of various materials, including laminated films and multi-layer structures
Power Requirements: 220V, 50/60Hz, approximately 1.5 kW
Filling Precision: ±0.5%
Capping Torque Control: Adjustable for different cap types and materials
Applications: This small automatic spout pouch filling and capping machine is suitable for products such as:
Food & Beverage: Juices, sauces, salad dressings, yogurt, and other liquid foods
Pharmaceuticals: Syrups, supplements, and other liquid medicines
Cosmetics: Creams, lotions, gels, and other personal care products
Household Chemicals: Liquid detergents, cleaners, and similar products
Advantages:
Space-Efficient Design: Perfect for small-scale production facilities or pilot lines with limited space.
Precision and Consistency: Ensures accurate filling and secure capping, reducing product waste and ensuring a leak-proof seal.
User-Friendly Operation: The touchscreen control panel simplifies adjustments and monitoring, making it easy for operators with minimal training.
Versatile Use Across Industries: Accommodates a wide range of products and pouch types, providing flexibility in packaging options.
This compact, fully-automated spout pouch filling and capping machine offers a highly efficient solution for producers looking to streamline their pouch packaging process, delivering both performance and precision in a small, versatile unit.
1. Automatic Bag Loading Rail
The automatic bag loading rail is designed to simplify bag placement, allowing operators to manually load multiple bags onto the track at once. The rail guides each bag into position with minimal intervention, ensuring steady and accurate alignment for the filling and capping processes. This feature reduces manual handling time and enhances workflow efficiency, allowing continuous operation.
2. Photoelectric Bag Detection Sensor
Equipped with a precise photoelectric sensor, the machine detects each bag’s position accurately, ensuring correct alignment before filling begins. This detection system guarantees that every bag reaches the filling and capping stations in the proper orientation, preventing spills and misalignment, ultimately reducing waste and improving productivity.
3. Versatile Filling System
The machine offers a flexible filling system with options tailored to different product viscosities and consistency requirements. Operators can select from piston pumps, gear pumps, rotor pumps, or precision ceramic micro-pumps, depending on the product type. This system provides precise filling control, suitable for a variety of liquids, semi-liquids, and even viscous materials, ensuring accurate and consistent dosing.
4. Vibratory Cap Feeding System
The vibratory cap feeding system autonomously sorts, aligns, and delivers caps to the capping station. Using controlled vibrations, caps are positioned and fed seamlessly, ensuring high-speed and reliable capping without the need for manual cap placement. This system enhances efficiency and minimizes operational downtime, particularly useful in high-volume settings.
5. Robotic Cap Screwing Mechanism
A robotic arm is responsible for securing caps onto each filled bag, applying precise pressure to ensure a leak-proof seal. The automated screwing mechanism adjusts to various cap types and sizes, enhancing seal consistency across production. This hands-free process improves speed and accuracy, reducing human error and ensuring each bag is securely sealed.
6. Air Pressure Regulator
The integrated air pressure regulator provides precise control over the machine’s pneumatic components. By allowing operators to adjust air pressure, the regulator ensures optimal performance across all mechanical parts, especially the filling and capping processes. This helps maintain consistency in output and accommodates adjustments for different bag materials and product viscosities.
7. Touchscreen Control Panel
The intuitive touchscreen interface offers operators easy control over all machine settings, including fill volume, capping pressure, air pressure, and more. With user-friendly navigation, the touchscreen enables quick adjustments and real-time monitoring, making it simple to optimize settings based on product requirements. This panel enhances ease of use, reduces setup time, and supports swift troubleshooting.
Each of these components works together to create a streamlined, high-precision small pouch filling and capping machine, providing a robust solution for small to medium-scale packaging applications.