The High-Speed Fully Automatic Tube Filling and Hot Air Sealing Machine is an advanced, precision-engineered system designed to handle the rapid and efficient filling and sealing of soft tubes across a variety of industries, including cosmetics, pharmaceuticals, food, and household products. With its high-speed capabilities and fully automated workflow, this machine significantly enhances production efficiency and ensures consistent, high-quality output.
Automatic Tube Feeding and Positioning
The machine includes an advanced automatic tube feeding system that ensures smooth and accurate placement of each tube onto the rotary worktable. It uses precision sensors and alignment mechanisms to position tubes accurately, minimizing misalignment and ensuring each tube is in the perfect position for subsequent stages. This feature supports high-volume production without interruptions, reducing manual labor and maximizing uptime.
High-Precision Filling System
The filling unit is equipped with a high-precision dosing system capable of handling a wide range of product viscosities, from liquids to thick creams and pastes. The filling mechanism is controlled by servo motors, allowing for precise control over the fill volume and ensuring uniformity in every tube. Anti-drip and anti-foam features maintain a clean workspace and prevent wastage, supporting efficient, high-speed filling even in continuous operation.
Hot Air Sealing Technology
The machine utilizes advanced hot air technology for tube sealing, ensuring an airtight and robust seal that preserves product integrity. The heating system pre-heats the tube ends precisely, softening the material to prepare it for sealing without compromising the tube's appearance or structure. Temperature controls and adjustable air nozzles enable optimal heating for various tube materials, ensuring a consistent and professional finish.
Chiller
The chiller helps maintain the integrity of soft tubes by cooling the outer surfaces during high-temperature sealing processes. By circulating chilled water, the chiller prevents tubes from deforming or melting due to excessive heat, ensuring a clean, high-quality seal every time. This feature is essential for high-speed operations where precision and tube appearance are critical.
Sealing and Trimming System
Once the tube ends are heated, a sealing mechanism compresses them to form a secure, leak-proof seal. The trimming unit then cuts away any excess material, leaving a neat and consistent finish on each tube. This system ensures a visually appealing, high-quality output while preventing leaks and ensuring durability during storage and transportation.
Integrated Coding Function
The machine includes an optional coding function to mark each tube with essential information, such as batch numbers, production dates, or expiration dates. This can be done through inkjet, laser, or embossing methods, depending on the application’s needs. Coding supports regulatory compliance, traceability, and quality assurance.
User-Friendly Touch Screen Interface
An intuitive touch screen control panel provides operators with real-time access to all machine functions and settings. The interface allows for easy adjustments to filling volume, temperature, sealing pressure, and other parameters. It also features troubleshooting alerts, diagnostic data, and maintenance reminders, facilitating easy operation and minimizing downtime.
Robust Transmission System
The machine’s transmission system uses high-quality gears, belts, and motors for stable, synchronized operation across all components. This system ensures seamless coordination between feeding, filling, sealing, and ejection stages, optimizing overall performance and reducing wear on machine parts, thereby enhancing longevity.
High-Speed Production Capabilities
Designed to support high-speed production lines, this machine can handle large volumes of tubes per hour without compromising quality. Adjustable speed controls allow operators to customize production rates to meet varying output demands, supporting flexibility and efficiency across different product types and batch sizes.
This high-speed, fully automatic tube filling and hot air sealing machine is an ideal choice for manufacturers seeking high-precision, durable, and efficient equipment capable of handling large-scale production with consistent quality.
Parameter
| Tube type: Plastic tube, Multiple tube |
| Filling range: A.6-60ml, B.10-120ml, C.25-250ml |
| Sealing type: Heating sealing |
| Capacity: 3600-7200 tubes/hour |
| Number of work positions: 12 |
| Safety protection: overload protection |
| Filling nozzle: Anti-drop |
| Filling accuracy: ±1% |
| Sealing shape: Flat tail, curved tail, special-shaped tail |
| Applicable tube diameter: 12-50mm |
| Applicable tube height: 50-250mm |
| Automatic detection function: No work without tube |
| Tube loding: Automatic |
| Air pressure: 0.5-0.7Mpa |
| Air comsumption: 0.3m3/min |
| Power: 6KW |
| Voltage: 380V/50Hz |
| Air consumption: 3-5m³/min |
| Machine size: 3270×1470×2000mm |
| Machine weight: 2200kgs |
| Touch screen: Mitsubishi |
| PLC: Mitsubishi |
| Sensor: Banner/OMRON/Panasonic |
| Inverter: Mitsubishi |
| Heater: (800F ) SWITZERLAND |
| Temperature controller: Omron |
| Pneumatic components: AirTac Taiwan |
| Electrical components: Schneider |
Tube Feeding
The Tube Feeding system automates the process of placing empty tubes onto the worktable. Equipped with a tube sorting mechanism, this system ensures each tube is positioned upright and in the correct alignment for subsequent processing. It increases production efficiency by reducing manual handling, providing a smooth workflow for high-speed operations.
Positioning
The Positioning mechanism utilizes sensors to accurately align each tube before filling. This guarantees precise label or seam alignment, ensuring that each tube is correctly positioned for the filling, sealing, and coding stages. This process minimizes errors, reduces material waste, and ensures uniform output quality.
Filling
The Filling system is designed to handle a variety of product consistencies, from liquids to thick creams. With precise volumetric controls, the filling nozzle dispenses the exact amount of product required, reducing overfill or underfill. It supports a range of filling volumes to meet various production needs and ensure consistent, accurate filling every time.
Heating
The Heating unit uses hot air technology to pre-heat the open end of each tube before sealing. This step is critical for melting and softening the tube’s plastic, preparing it for a strong, airtight seal. This system maintains a consistent temperature to ensure optimal bonding without damaging the tube material.
Sealing & Coding & Cutting
The Sealing mechanism compresses the heated tube ends, creating a tight and durable seal. This ensures that the product is securely contained within the tube, preventing leaks and preserving product integrity. The sealed edges are smooth and professional, meeting quality standards across industries.
The Coding unit applies batch numbers, expiration dates, or other important information directly onto each tube. This can be done via embossing. Coding ensures product traceability and regulatory compliance, providing essential information for quality control.
The Cutting system trims excess material from the sealed end of each tube, providing a neat, uniform appearance. This process enhances the final presentation of the product while ensuring that all tubes have a consistent, professional finish, ready for retail packaging.
Ejection
The Ejection mechanism safely releases the processed tube from the worktable into a collection bin. This automated ejection ensures that each tube is promptly removed after processing, allowing for uninterrupted operation and reducing manual handling. It maximizes output and maintains a smooth production line.
Touch Screen
The Touch Screen interface offers a user-friendly control panel where operators can monitor and adjust machine settings, including speed, volume, temperature, and coding parameters. It also features error detection and diagnostic functions, allowing operators to quickly troubleshoot and maintain optimal machine performance.
Holding Mold
Material Hopper
Air pressure controller
