The automatic single-head servo gear pump filling machine is a high-precision and efficient filling device widely used in industries such as cosmetics, pharmaceuticals, food, and chemicals. It is designed for the accurate dosing of liquids, viscous fluids, or semi-fluids. The machine uses a servo motor-driven gear pump to ensure a stable and precise filling process. Below is a description of its main features:
1. **Servo Drive System**: Equipped with a high-precision servo motor that accurately controls the speed and rotation angle of the gear pump, achieving precise control over the filling volume with minimal error and high filling accuracy.
2. **Gear Pump Structure**: The gear pump offers stable flow, durability, and easy maintenance. It is suitable for materials with varying viscosities, especially for filling medium to high-viscosity fluids. The pump is typically made of stainless steel, which is corrosion-resistant and meets sanitary standards.
3. **Single-Head Filling**: Designed with a single filling head, this machine is ideal for small to medium production volumes. It can easily handle various container sizes and types, with quick changeovers and easy cleaning, reducing downtime.
4. **Automated Operation**: The machine is controlled by a PLC system and features a touch screen interface, making it user-friendly. It includes functions such as automatic feeding, filling, and stopping, with adjustable filling speed and volume to meet different production needs.
5. **Filling Accuracy**: The servo-driven gear pump ensures precise filling, minimizing material waste. Filling parameters can be quickly adjusted via the touch screen to accommodate different production requirements.
6. **Multi-Functional Design**: This equipment can handle a wide variety of liquids, including low-viscosity fluids (e.g., water, alcohol), medium-viscosity fluids (e.g., oils), and high-viscosity materials (e.g., creams, sauces), making it versatile for different applications.
7. **Hygienic Design**: The parts that come into contact with the product are made of high-quality stainless steel, which is easy to clean and meets GMP sanitary standards, making it suitable for industries with strict hygiene requirements, such as food and pharmaceuticals.
8. **Flexibility and Expandability**: The single-head design makes it suitable for small-scale production or laboratory use. Additionally, the machine can be expanded by adding more filling heads to meet higher production demands.
This filling machine is compact in structure, simple to operate, easy to clean and maintain, making it ideal for small to medium production volumes that require high precision and efficiency.
Application
Parameter
| Number of filling heads: 1 |
| Filling range: 50-2000ml |
| Filling speed: 1800-2400 bottles/hour |
| Measuring accuracy: ±0.1% |
| Power: 1.5KW |
| Voltage: 220V |
| Working air pressure: 0.6-0.7Mpa |
| Air consumption: 2-3m³/min |
| Machine size: 2000*600*1500mm |
| Machine weight: 200kgs |
| PLC: Delta |
| Touch screen: Delta |
| Pneumatic components: AirTac Taiwan |
| Sensor: KEYENCE |
| Servo system: HCFA, China |
| Motors: ZD,China |
| Relay: Delixi |
PLC Touchscreen
The PLC touchscreen is a crucial control component of the automatic single-head servo gear pump filling machine, providing an intelligent and user-friendly operating experience.
1. **Intuitive User Interface**: The touchscreen features a color display with a user-friendly interface, allowing operators to easily set and adjust various parameters such as filling volume, filling speed, and servo motor operating modes through simple taps and swipes.
2. **Parameter Setting and Adjustment**: The touchscreen enables precise setting of filling parameters, including the filling volume per cycle, filling time, and speed. Operators can quickly adjust these settings based on production needs, ensuring flexibility to handle different batches.
3. **Real-Time Monitoring and Display**: The operational status of the machine is displayed in real-time on the touchscreen, including current filling speed, filling volume, production batch information, and equipment faults, making it convenient for operators to monitor machine performance.
4. **Fault Diagnosis Function**: The touchscreen features self-diagnosis and alarm capabilities. If a fault occurs, the system automatically displays alarm information and the cause of the issue, helping operators quickly identify and resolve problems, thus minimizing downtime.
5. **Data Storage and Recall**: The touchscreen has storage functions that allow different filling parameter settings to be saved. This facilitates quick retrieval of pre-set parameters when switching between products, improving efficiency and reducing the need for repetitive setups.
6. **Multi-Language Support**: Typically, the touchscreen supports multiple language settings, allowing operators to choose the appropriate language, enhancing ease of use and accuracy in operations.
Electrical Box
The electrical system is the core control unit of the automatic filling machine, responsible for coordinating various electrical components and functional modules to achieve automated operations and precise control.
1. **PLC Control System**: The entire machine is controlled by a Programmable Logic Controller (PLC) as the central control unit. The PLC processes signals from sensors, actuators, and the human-machine interface (HMI) touchscreen, managing real-time control of detection, filling, conveying, and other operations.
2. **Servo Drive System**: The servo motor is critical for controlling filling precision and speed. The servo driver connects to the PLC, receiving signals and accurately controlling the motor's speed and position. This ensures precise gear pump filling and allows for flexible adjustments based on preset parameters.
3. **Sensor System**: The electrical system is equipped with multiple sensors, such as liquid level sensors and position sensors, for real-time monitoring of the machine's status. Liquid level sensors manage material replenishment, while position sensors control the accurate movement of the filling head.
4. **Frequency Converter**: The frequency converter adjusts motor speed, especially when flexible control of filling or conveying speed is required. It ensures smooth speed regulation, protecting the motor and extending the machine's lifespan.
5. **Power Management System**: The machine includes a reliable power supply and protection system, effectively controlling startup and shutdown while preventing damage to electrical components from current overload or voltage fluctuations. The electrical cabinet houses air switches, overload protectors, and other safety devices to ensure operational safety.
6. **Emergency Stop System**: The machine is equipped with an emergency stop button. In case of an emergency, operators can press the button to immediately cut off all power, halting the machine and preventing accidents. This system enhances the machine's safety and reliability.
7. **Automatic Alarms and Fault Diagnosis**: The electrical system integrates automatic alarm and fault diagnosis functions. If an abnormality or malfunction occurs, the system alerts the operator via the touchscreen or an audible alarm, displaying detailed fault information to help quickly identify and address the issue, minimizing downtime.
Anti-drip Filling Nozzle
The anti-drip filling nozzle with a bottle-clamping device is a highly efficient component designed for automatic filling machines, ensuring precise control of material flow during filling, preventing drips after filling, and ensuring stable positioning of the bottle.
1. **Bottle-Clamping Device**: The filling nozzle is equipped with a bottle-clamping device that firmly secures the bottle during the filling process, preventing tilting, movement, or shaking of the bottle.
2. **Anti-Drip Design**: The filling nozzle features an advanced anti-drip design that ensures no liquid remains in the nozzle or continues to drip after filling. This is achieved through an internal mechanical valve or pneumatic mechanism that swiftly closes the liquid passage after filling, preventing drips, minimizing product waste, and keeping the bottle clean.
3. **Precise Filling Control**: The anti-drip filling nozzle seamlessly integrates with the servo control system to ensure filling accuracy and consistency. The design can be flexibly adjusted according to the viscosity and flow characteristics of different liquids, making it suitable for various types of liquids, including high-viscosity, low-viscosity, and foamy liquids.
4. **Material and Durability**: The filling nozzle is made of corrosion-resistant stainless steel, ensuring long-term resistance to acids and alkalis, making it ideal for industries with high hygiene and material standards, such as food, cosmetics, and pharmaceuticals. Its robust structure is designed to withstand high-frequency operations.
5. **Easy Cleaning and Maintenance**: The anti-drip filling nozzle has a simple design that is easy to disassemble and clean, reducing the impact of liquid residues on filling quality and ensuring the cleanliness and sanitation of the equipment.
Servo Gear Pump
The servo gear pump is one of the core components of the automatic single-head filling machine, working with the servo drive system to achieve high-precision, stable material delivery and quantitative filling.
1. **High-Precision Control**: The servo gear pump is driven by a servo motor, allowing precise control of gear rotation speed and angle, ensuring consistent material flow and filling volume. The servo system can adjust with minimal error based on preset parameters.
2. **Stable Flow**: The design of the gear pump ensures continuous and stable flow, maintaining consistent output even when the viscosity of the material changes. This guarantees a smooth and steady filling process.
3. **Wide Adaptability**: The servo gear pump is suitable for handling a wide range of materials, including low-viscosity liquids (like water and solvents), medium-viscosity liquids (such as oils and emulsions), and high-viscosity materials (like pastes and gels). Its versatility makes it widely used in industries such as cosmetics, food, and pharmaceuticals.
4. **Durability and Materials**: Typically made from high-strength stainless steel or other corrosion-resistant materials, the gear pump ensures long-term stable operation and resists corrosion and wear from various materials, meeting sanitary and food-grade standards.
5. **Easy Maintenance**: The gear pump has a simple structure with few components, making it easy to clean and maintain. Even with prolonged use, maintenance remains straightforward, effectively reducing machine downtime.
6. **Energy Efficiency**: The servo motor’s high efficiency and precise control allow the servo gear pump to achieve a higher energy efficiency ratio, reducing energy consumption while ensuring optimal material delivery and minimizing waste.
7. **Adjustability**: The servo gear pump allows for quick adjustments of speed and pumping volume via the touchscreen, accommodating different material viscosities and specifications. The servo system enables easy switching between various filling tasks, offering great flexibility.
8. **Pulse-Free Delivery**: The design principle of the gear pump ensures smooth, pulse-free material delivery, avoiding liquid surges that may occur with other pumps during filling, thus enhancing the precision and stability of the filling process.
Bottle Detect Sensor
The Keyence bottle detection photoelectric sensor in the filling machine is crucial for accurately detecting the presence, position, and movement of bottles, ensuring the smooth operation of the automated filling process.
1. **High-Precision Bottle Detection**: The sensor can quickly and accurately detect whether a bottle is in place, ensuring each bottle stops precisely at the filling position, preventing filling errors or material waste due to missing or misaligned bottles.
2. **Non-Contact Detection**: Utilizing optical sensor technology, the Keyence sensor detects bottles without physical contact, avoiding the wear or contamination that may occur with traditional mechanical detection methods. This is especially beneficial for high-speed automated lines and industries with stringent hygiene requirements, such as food and pharmaceuticals.
3. **High Response Speed**: As filling lines often operate at high speeds, the fast response time of the Keyence sensor ensures that bottles are detected promptly, with real-time feedback to the PLC system for precise filling actions. Even when bottles move quickly, the sensor can reliably detect them.
4. **Stability and Interference Resistance**: The Keyence sensor is highly resistant to environmental interference, allowing stable operation in complex production environments. It avoids detection errors caused by factors like ambient light, dust, or varying bottle transparency. The sensor can accurately detect even transparent or reflective bottles.
5. **Multiple Detection Modes**: The Keyence sensor supports various detection modes, such as through-beam or reflective, and can be configured based on the specific requirements of the filling line. This flexibility accommodates different bottle sizes, shapes, and materials, ensuring adaptability in the filling process.
Automatic Materials Feeding System
The automatic material feeding system uses a liquid level sensor to ensure that the liquid level in the material storage tank inside the equipment is always maintained within the set range, thereby achieving continuous and stable filling operations.
Filling nozzle height adjustment wheel
Universal wheel
Spare parts
