Automatic Liquid Pouch Packaging Machine
Product Overview:
The Automatic Liquid Pouch Packaging Machine is designed to efficiently fill and seal various liquid products into flexible pouches. This machine is ideal for industries such as food & beverage, pharmaceuticals, cosmetics, and household chemicals, handling products ranging from sauces and juices to cleaning solutions and liquid detergents. With high-speed capabilities and precise dosing, this machine enhances production efficiency while maintaining product integrity and consistency.
Key Features:
Advanced Dosing System: Equipped with a high-precision dosing piston that ensures accurate filling volumes for each pouch. This minimizes product waste and guarantees consistency across production batches.
High-Speed Sealing Mechanism: The machine is fitted with a reliable heat-sealing system that securely seals each pouch, ensuring leak-proof packaging and extending the shelf life of the product.
Adjustable Pouch Size: Compatible with various pouch dimensions, allowing for easy customization to meet diverse packaging requirements. Adjustable pouch length and width settings make it versatile for multiple product lines.
Intuitive Control Panel: Features a user-friendly touchscreen control panel with adjustable parameters, including fill volume, sealing temperature, and production speed. This enables easy operation, monitoring, and adjustments.
Stainless Steel Construction: Built with high-quality stainless steel, the machine meets hygiene standards for food and pharmaceutical applications, providing durability and corrosion resistance for long-term operation.
Automatic Pouch Loading and Positioning: The machine automatically positions and loads empty pouches, which improves speed and accuracy, reduces manual labor, and minimizes downtime.
Applications: This machine is suitable for packaging various liquid products, including:
Food & Beverage: Sauces, soups, juices, dressings, and syrups.
Pharmaceuticals: Liquid medicines, syrups, and health supplements.
Cosmetics: Liquid soaps, shampoos, conditioners, and lotions.
Household Chemicals: Detergents, cleaning solutions, and other liquid products.
Technical Specifications:
Production Speed: 30-70 pouches per minute (speed may vary based on product viscosity and pouch size)
Filling Volume: Adjustable for different pouch sizes, typically ranging from 5 ml to 50 ml
Pouch Width Range: 15-120 mm
Pouch Length Range: 40-180 mm
Power Requirement: 220V / 50Hz, 2.2 kW
Sealing Method: Heat sealing
Material Compatibility: Suitable for laminated, multi-layer films (PET/PE, NY/PE, etc.)
Consistent Accuracy: Ensures accurate filling and leak-proof sealing for high-quality pouches.
Increased Productivity: High-speed operation and automatic functions enhance production efficiency.
User-Friendly Operation: The intuitive touchscreen interface makes it easy to operate, reducing the need for specialized training.
Versatile Applications: Suitable for a wide range of industries and product types, offering flexibility for different pouch formats.
The Automatic Liquid Pouch Packaging Machine is an ideal solution for businesses looking to streamline their liquid packaging processes, ensuring efficient, reliable, and quality-driven production. This machine provides the speed, precision, and customization needed to meet high production demands with consistent results.
1. Film Roll Device
The film roll device is designed to smoothly unwind and supply packaging film to various processing stations in the machine. Its design ensures even film tension distribution, preventing wrinkles or slack, which provides stable material for subsequent film pulling, guiding, and sealing, guaranteeing consistent packaging quality.
2. Film Detection Sensor (Photoelectric Eye)
The film detection sensor, also known as a photoelectric eye, is a high-precision sensor that detects registration marks on the film, ensuring that each bag aligns with printed patterns or designs. This function, achieved through optical sensing, ensures accurate positioning, which is essential for films with specific markings or logos, enhancing both the appearance and precision of the final package.
3. Film Tension Sensor
The film tension sensor monitors the tension and position of the film to ensure the film remains in the correct state during pulling. It continuously checks the film's stretch status and adjusts the pulling speed accordingly to prevent over-stretching or slack, ensuring smooth operation and film integrity throughout the packaging process.
4. Film Guiding Device
The film guiding device directs the roll film accurately to each processing station, ensuring that the film follows a set path without deviation. This device prevents the film from shifting or wrinkling during transport, maintaining stability and preparing it for the filling, sealing, and cutting stages.
5. Piston Filling System
The piston filling system is a high-precision filling mechanism that dispenses a predetermined amount of liquid or semi-liquid material into each bag. This system accurately controls the fill volume in each bag, preventing overflows or underfills, making it suitable for packaging various liquid products and ensuring product consistency.
6. Four-Side Heat Sealing Mold with Coding Function
The four-side heat sealing mold creates a strong seal on all sides of the package, enhancing the product's sealing integrity, aesthetics, and tamper resistance. This sealing device can be equipped with a coding feature to emboss production dates, batch numbers, or other essential information on the seal, making each package traceable and informative.
7. Bag Pulling Mechanism
The bag pulling mechanism automatically stretches and positions each bag for filling, sealing, and cutting. This ensures that each bag is precisely aligned for the next steps, which increases efficiency and maintains high-quality output by reducing errors in bag placement.
8. Bag Cutting Device
The bag cutting device precisely cuts the filled and sealed packaging bags into individual units. Its accurate cutting function ensures uniform bag dimensions with clean edges, meeting high-quality standards for the final product, and is essential for the last step in the packaging process.
9. Finished Product Conveyor
The finished product conveyor transports completed bags from the machine to the collection area. It ensures stable and continuous delivery of products, reducing the need for manual handling and enabling smooth transitions for subsequent boxing or quality control processes, thereby increasing production efficiency.
10. Touchscreen Control Panel
The touchscreen control panel is the machine's central control interface, allowing users to adjust and set various parameters such as filling volume, sealing temperature, and production speed. It features an intuitive, easy-to-use interface with multilingual support and fault alarm functions, simplifying the operation and providing precise control over the production process.
11. Electrical Cabinet
The electrical cabinet houses the control system, relays, contactors, inverters, and other electrical components, providing stable power and safe control for the machine. It serves as the core driving unit of the machine, coordinating each function and equipped with overload protection and emergency stop capabilities to ensure safe operation.