2000L automatic cosmetic cream & lotion production line

This 2000L cosmetic cream production line is a complete set of production equipment system, designed for the manufacture of cream cosmetics (such as cream, lotion, cream, etc.). The production line ensures efficient, accurate and high-quality cosmetic cream production through the cooperation of various equipment, including reverse osmosis water treatment system, vacuum emulsification system, discharge pump, storage tank,  filling machine,  capping machine, labeling machine, tube packing machine, sachet packing machine  and air compressor, etc.

Parameter

Content

Example application: bottle & cap ( red circle)

More information, please inquire!

Example application: bottle & cap ( red circle)

More information, please inquire!

Example application: bottle & cap ( red circle)

More information, please inquire!

Example application: bottle & cap ( red circle)

More information, please inquire!

Example application: bottle & cap ( red circle)

More information, please inquire!

1. 2000L/hour two- stage reverse osmosis water treatment 

  In the cosmetics production line, the reverse osmosis water treatment system (RO system) is one of the key links to ensure that the water quality meets the production requirements. Water is the most widely used raw material in cosmetics production, and its purity directly affects the quality and stability of the product. Reverse osmosis technology can effectively remove impurities, microorganisms, heavy metals and ions in water to ensure the purity of water.

This system incorporates advanced monitoring and control features, ensuring efficient desalination and reliable water purity.

2. 3000L SUS304 Water Storage Tank

This 3000-liter water storage tank is constructed from durable SUS304 stainless steel, designed for optimal hygiene and durability in industrial and commercial applications. It includes a 300mm manhole for easy access, a spray ball for efficient cleaning, and a bottom discharge valve for streamlined drainage. The tank is mounted on a sturdy three-leg bracket that provides stability and can be securely fixed to the floor.

3. VDF Pump & UV Sterilizer

This automatic variable frequency water pump, coupled with a UV sterilization light, is designed to provide efficient water flow management with added sterilization capabilities, ensuring high water quality for diverse applications. The pump operates with a powerful motor, adjustable speed, and reliable pressure control. The integrated UV light effectively eliminates bacteria and other microorganisms, maintaining purified water output.

4. 2000L vacuum emulsifying mixer

The 2000L Vacuum Emulsifying Mixer is specifically designed for high-precision mixing of creams, lotions, and other viscous cosmetic products. It combines robust construction, high-shear mixing, vacuum capabilities, and reliable heating and cooling to ensure product consistency and purity. Below is a detailed breakdown of its features and technical specifications:

This emulsifying mixer is engineered to facilitate rigorous cosmetic production standards, accommodating a wide range of viscosities with precision and efficiency. The mixer’s advanced features ensure high production quality, including airtight mixing, exact temperature regulation, and versatile control options, making it ideal for manufacturing creams, serums, lotions, and other cosmetic formulations.

5. 4KW rotor pump

The Rotary Pump is a robust, high-efficiency positive displacement pump ideal for handling a range of fluid viscosities in applications requiring controlled, high-precision flow. Below are its key technical specifications:

Key Features:

• Handles a wide speed range with adjustable output.
• Suitable for fluids with various viscosities.
• Durable construction for high-pressure applications.

These features make rotary pumps versatile, efficient, and capable of handling tasks from gentle fluid transfer to high-viscosity product processing.

6. 1000L SS316 movable storage tank

The 1000L Stainless Steel 316L Mobile Sealed Storage Tank is designed for hygienic and flexible storage applications, made from high-grade SUS316 stainless steel, suitable for a variety of liquid storage needs in clean environments. Here are the detailed specifications:

Features:

• Sanitary Design: All contact surfaces meet high hygiene standards, ideal for industries like cosmetics and pharmaceuticals.
• Sealed Storage: Ensures secure containment of materials.
• Easy Mobility: Equipped with universal wheels for transportability.

This 1000L tank is particularly suited for operations that require both clean storage and mobility.

7. Automatic Servo Gear Pump Filling Machine

8. Automatic Four-wheel Bottle Capping Machine

This fully automated four-wheel capping machine is designed to cap various types of bottles with precision and efficiency. With its versatile settings, this machine is ideal for diverse capping applications, accommodating different bottle shapes, cap sizes, and production speeds.

Key Features

• Broad Applicability

  • Suitable for multiple bottle shapes, including round, flat, and square bottles.
  • Adjustable settings for caps and bottles within a wide range of diameters and heights, making it adaptable for various product types.

• High Efficiency and Precision

  • Production capacity ranges from 2,000 to 3,500 bottles per hour, with a high capping success rate of ≥99%.
  • The four-wheel capping system ensures consistent torque and prevents over-tightening, achieving secure and reliable capping.

• Advanced Electrical and Pneumatic System

  • Equipped with a Mitsubishi PLC and Siemens HMI for streamlined control and easy operation.
  • Schneider low-voltage electrical components ensure operational reliability and durability.
  • Speed control through an inverter allows adjustable production speeds to suit different requirements.

• Noise and Material Standards

  • Constructed with high-grade SS304 and SS316L stainless steel for longevity and compliance with hygiene standards.
  • Operates with low noise at a maximum of 70 dB, ensuring a quieter work environment.

Specifications

Parameter	Specification
Applicable Bottle Diameter	40 - 115 mm (customizable)
Applicable Bottle Height	80 - 320 mm (customizable)
Applicable Cap Diameter	20 - 55 mm (customizable)
Production Capacity	2000 - 3500 bottles/hour (adjustable)
Capping Success Rate	≥99%
Power Supply	AC380V, 50/60 Hz
Power	1.2 kW
Air Pressure	0.4 MPa
Single Machine Noise	70 dB
Material	SS304 & SS316L
Automation Grade	Automatic
Drive Type	Electric
Speed Control	Inverter control
Bottle Types	Round, flat, square
Cap Types	Screw cap, pump head
PLC	Mitsubishi
Human-Machine Interface (HMI)	Siemens
Low-Voltage Electrical Components	Schneider

This four-wheel capping machine provides efficient and reliable capping solutions for a wide variety of bottles and cap types, ideal for industries that require high-volume, flexible, and precise bottle capping.

8. Automatic Double Head Bottle Capping Machine

This fully automated four-wheel capping machine is designed to cap various types of bottles with precision and efficiency. With its versatile settings, this machine is ideal for diverse capping applications, accommodating different bottle shapes, cap sizes, and production speeds.

Key Features

• Broad Applicability

  • Suitable for multiple bottle shapes, including round, flat, and square bottles.
  • Adjustable settings for caps and bottles within a wide range of diameters and heights, making it adaptable for various product types.

• High Efficiency and Precision

  • Production capacity ranges from 4000 to 7000 bottles per hour, with a high capping success rate of ≥99%.
  • The four-wheel capping system ensures consistent torque and prevents over-tightening, achieving secure and reliable capping.

• Advanced Electrical and Pneumatic System

  • Equipped with a Mitsubishi PLC and Siemens HMI for streamlined control and easy operation.
  • Schneider low-voltage electrical components ensure operational reliability and durability.
  • Speed control through an inverter allows adjustable production speeds to suit different requirements.

• Noise and Material Standards

  • Constructed with high-grade SS304 and SS316L stainless steel for longevity and compliance with hygiene standards.
  • Operates with low noise at a maximum of 70 dB, ensuring a quieter work environment.

Specifications

Parameter	Specification
Applicable Bottle Diameter	40 - 115 mm (customizable)
Applicable Bottle Height	80 - 320 mm (customizable)
Applicable Cap Diameter	20 - 55 mm (customizable)
Production Capacity	4000 - 7000 bottles/hour (adjustable)
Capping Success Rate	≥99%
Power Supply	AC380V, 50/60 Hz
Power	2.2 kW
Air Pressure	0.4 MPa
Single Machine Noise	70 dB
Material	SS304 & SS316L
Automation Grade	Automatic
Drive Type	Electric
Speed Control	Inverter control
Bottle Types	Round, flat, square
Cap Types	Screw cap, pump head
PLC	Mitsubishi
Human-Machine Interface (HMI)	Siemens
Low-Voltage Electrical Components	Schneider

This four-wheel capping machine provides efficient and reliable capping solutions for a wide variety of bottles and cap types, ideal for industries that require high-volume, flexible, and precise bottle capping.

9.Automatic Round bottle labeling machine with coding

This fully automated round bottle labeling machine is engineered for efficient and precise labeling on cylindrical bottles, and now includes advanced features such as transparent label sensing and in-line ribbon coding capabilities. Designed for reliability and ease of use, this machine is ideal for industries that require consistent, high-quality labeling for round bottles.

Key Features

• Efficient Round Bottle Labeling

  • Specially designed for round bottles, ensuring consistent label placement with minimal adjustment.
  • Equipped with a transparent label sensor for precise detection and application of clear labels, enhancing accuracy and flexibility.

• Advanced Labeling and Coding Capabilities

  • Supports large label rolls with inner diameters of φ76.2mm and outer diameters up to φ350mm, accommodating a variety of label sizes.
  • Integrated ribbon coding function enables printing of dates, batch numbers, or other information directly onto the label, reducing the need for a separate printer.

• User-Friendly Control System

  • Operated via an intuitive Weinview color touchscreen, allowing quick parameter adjustments and real-time monitoring.
  • Siemens PLC and frequency converter for stable, efficient control and smooth operation, with adjustable speed up to 26 bottles per minute.

• Durable and Hygienic Design

  • Constructed from high-quality SS304 and SS316L stainless steel, ensuring durability and compliance with hygiene standards.
  • Components from renowned brands such as SICK and KEYENCE ensure reliable bottle detection and accurate label placement.

Specifications

Parameter	Specification
Label Roll Inner Diameter	Φ76.2mm (customizable)
Max Label Roll Outer Diameter	φ350mm (customizable)
Label Height	100 - 200mm (optional)
Labeling Speed	Up to 26 bottles/min (adjustable)
Material	Stainless Steel (SS304 & SS316L)
Automation Grade	Fully Automatic
Drive Type	Electric
Power Supply	220V, 50/60Hz, 1200W
Application	Round bottles
Machine Dimensions	2000mm x 850mm x 1400mm
Touchscreen	Weinview
Frequency Converter	Koreken
PLC Control System	Mitsubishi
Label Electric Eye	SICK (Germany)
Bottle Detection Electric Eye	KEYENCE (Japan)
Transparent Label Sensor	Included for precise application of clear labels
Ribbon Coding Function	In-line coding for date and batch printing
Low-Voltage Electrical Components	Schneider
Emergency Stop Switch	Schneider

This automatic round bottle labeling machine is a versatile solution for high-precision labeling, capable of handling transparent labels and integrating on-label coding, making it ideal for streamlined and efficient production environments.

 

9.Automatic High-speed Round bottle labeling machine with coding

The Automatic High-Speed Round Bottle Labeling Machine is optimized for efficient and precise labeling, using adhesive roll labels with a bottle-clamping application method. It integrates Mitsubishi PLC and servo motor control to synchronize labeling speed with bottle rotation, ensuring high accuracy. Optional features include a color ribbon printer for simultaneous label coding, providing production date or batch details.

Key Features & Specifications:

Feature	Details
Power Supply	AC 220V / 50Hz
Total Power	2000W
Product Diameter Range	20 - 30 mm
Label Size	Height: 15 - 130 mm
Output	60 - 150 bottles per minute
Dimensions	2000 x 1100 x 1400 mm
Net Weight	200 kg

Core Components:

Component	Brand	Origin
PLC	Siemens	Germany
Touch Screen	Siemens	Germany
Label Sensor	SICK	Germany
Product Sensor	Panasonic	Japan
Frequency Inverter	Keken	China
Conveyor Motor	Zhongda	China
Label Motor	Panasonic	Japan

The system’s hygienic adhesive labeling and sleek, durable finish make it ideal for industries needing high productivity and reliable labeling. With a clean, maintenance-friendly design, it provides stable operation for diverse products, ensuring professional appearance and strong adhesion.

10. Automatic Round & Square bottle labeling machine with coding

The HWFS-60 Automatic Tube Filling and Sealing Machine is a cutting-edge solution designed for the precise filling and sealing of tubes made from plastic, aluminum, and composite materials. Integrating advanced technology and GMP-compliant design, this machine is ideal for industries such as cosmetics, pharmaceuticals, food, and adhesives. The HWFS-60 provides a fully automated process, from tube loading, filling, and sealing, to batch number coding and final product discharge.

Key Features

• Precision Filling and Sealing

  • Handles a wide range of viscosities, from liquids to pastes, with filling volumes adjustable between 3 to 250 ml per tube and an accuracy rate of ±1%.
  • Features a high-precision color benchmarking system that reduces errors in tube positioning, ensuring consistent and accurate sealing.

• User-Friendly Control Interface

  • Equipped with an advanced LCD screen and button interface for simple and intuitive control over parameter settings, speed regulation, air pressure monitoring, fault display, and production output counts.
  • The PLC system offers complete automation, providing precise control for efficient, error-free filling and sealing processes.

• High Production Efficiency

  • Capable of processing up to 4,000 tubes per hour with 12 working stations, making it highly efficient for large production demands.
  • External adjustment features with digital display scales make it easy to switch between different tube sizes, enhancing production versatility.

• Enhanced Safety and Reliability

  • Incorporates safety features such as no-tube no-fill, low air pressure alarms, and automatic stop when protective doors are opened.
  • Optional inert gas filling ensures minimal oxidation for applications that require it.

Specifications

The HWFS-60 Automatic Tube Filling and Sealing Machine is a reliable, efficient, and versatile choice for tube filling applications, offering high-precision filling and sealing along with easy adaptability to various tube specifications.

12. Automatic liquid sachet filling and packing machine

The Automatic Liquid Pouch Packaging Machine is a high-efficiency system designed for precise and rapid filling, sealing, and packaging of various liquid and semi-liquid products in flexible pouches. Its robust stainless steel construction, combined with advanced automation, makes it suitable for packaging liquids like cosmetics, sauces, and chemicals.

Technical Specifications:

Key Features:

• Automated Workflow: Fully automated processes for bag making, filling, and sealing.
• Versatile Applications: Can handle a range of liquid and semi-liquid products.
• Quality Materials: Uses food-grade stainless steel (SUS316L & SS304) for enhanced durability and hygiene.

This machine is ideal for medium to high-volume production requirements across industries, ensuring clean and consistent packaging with reduced manual intervention.

13. 7.5KW screw air compressor set

This 7.5KW (10HP) screw air compressor unit is designed to deliver efficient and reliable compressed air for a wide range of pneumatic equipment. Engineered for continuous, long-term production, this system combines a high-capacity screw compressor with an air storage tank, ensuring consistent performance across demanding industrial environments.

Key Features

• High-Efficiency 7.5KW Screw Compressor

  • Provides a stable exhaust capacity of 1.2 m³/min with an exhaust pressure of 0.8 MPa, delivering a consistent and powerful air supply.
  • Designed for low maintenance and durability, making it ideal for long-term, heavy-duty applications.

• Integrated Air Storage Tank

  • Equipped with a 0.6 m³ air storage tank to reduce load on the compressor and improve airflow stability.
  • Enhances the system's ability to handle peak air demands and reduce compressor cycling, contributing to prolonged compressor lifespan.

• Optimized for Continuous Production

  • Engineered for seamless operation in pneumatic setups, providing a steady, on-demand air supply for all connected pneumatic machinery.
  • Ideal for manufacturing and industrial environments that require round-the-clock compressed air.

Specifications

This 7.5KW screw air compressor unit provides a dependable compressed air solution for industrial applications, ensuring consistent performance with efficient air delivery and optimal pressure control.

14. Steam generator

The Electric Heating Steam Generator is designed to provide efficient steam generation through electric heating elements. It operates on a simple principle, where electricity is used to heat water in a tank to produce steam. This steam can then be used in various industrial applications, including heating, sterilization, and power generation, among others. These steam generators are widely used in industries such as food processing, pharmaceuticals, textiles, and chemical production for their efficient, cost-effective, and eco-friendly steam generation capabilities.

• High Efficiency: Electric heating elements are used to heat the water efficiently, ensuring fast and consistent steam generation. The heating process is environmentally friendly, with minimal emissions and low operating costs.

• Compact Design: The steam generator is designed with a compact footprint, making it suitable for various industrial setups where space is limited.

• Adjustable Power: The power settings can be adjusted to meet specific steam production needs, and the unit is available in multiple capacities (48KW, 72KW, 96KW, 108KW) to accommodate different operational requirements.

• Easy Operation and Maintenance: The system is designed for ease of operation and maintenance. The control panel allows for simple temperature and pressure adjustments, while the durable construction ensures reliability over long periods of use.

• Safety Features: Equipped with multiple safety features such as overpressure protection, overheating protection, and an automatic water level control system, ensuring safe and reliable operation at all times.

• Energy Efficient: The electric heating steam generator provides a high level of energy efficiency, reducing overall electricity consumption while maintaining reliable steam output.

Specifications Table: