10000L Automatic Daily Liquid Chemicals Production Line

1. 10000L/Hour Reverse Osmosis Water Treatment

This advanced 10000L/hour single-stage reverse osmosis system is designed to deliver high-quality, pure water with a desalination rate exceeding 98%. Constructed with durable stainless steel and premium components, the system is equipped with automated controls for ease of operation, pressure resistance, and efficient filtration.

The system features Hangzhou South high-pressure pumps, which ensure reliable water flow and pressure. Integrated automation includes an anhydrous automatic shutoff, low-pressure protection, and automatic filling functions, creating a seamless water treatment solution. The system's design includes a multi-stage filtration process from sand and activated carbon pre-filters to precision filters, followed by RO filtration, ensuring water purity and conductivity below 8 µs/cm.

Components and Specifications

System Workflow

1. Pretreatment: Raw water passes through sand and carbon filters to remove large particles and organic matter.
2. Precision Filtration: 5 µm filter captures finer particulates.
3. Reverse Osmosis: High-pressure pump forces water through the RO membrane for thorough desalination.
4. Post-treatment: UV sterilization ensures the final water quality meets purity standards.

System Features

• Automatic Operation: Automatic water feed, level controls, and low-pressure protections.
• Materials: Made from stainless steel (SUS304), ensuring durability and compliance with hygiene standards.
• Versatile Applications: Suitable for laboratories, food processing, beverage production, and pharmaceutical industries requiring high-purity water.

2. 5000L SUS304 Water Storage Tank

This 5000-liter water storage tank is constructed from durable SUS304 stainless steel, designed for optimal hygiene and durability in industrial and commercial applications. It includes a 400mm manhole for easy access, a spray ball for efficient cleaning, and a bottom discharge valve for streamlined drainage. The tank is mounted on a sturdy three-leg bracket that provides stability and can be securely fixed to the floor.

3. VDF Pump & UV Sterilizer

This automatic variable frequency water pump, coupled with a UV sterilization light, is designed to provide efficient water flow management with added sterilization capabilities, ensuring high water quality for diverse applications. The pump operates with a powerful motor, adjustable speed, and reliable pressure control. The integrated UV light effectively eliminates bacteria and other microorganisms, maintaining purified water output.

4. 5000L Liquid Heating Homogenizing Mixing Tank

This 3000L steam heating homogenizing mixing tank is designed for precision mixing and heating in various industrial applications, including food processing, cosmetics, and pharmaceuticals. With a high-grade stainless steel build, it offers both heating and cooling functions, consistent homogenization, and precise control systems for optimal performance.

Features

• Efficient Mixing and Homogenization: Dual-action with a frame scraper and high-speed bottom homogenizer ensures uniform blending and emulsification.
• Advanced Heating and Cooling: The jacketed design allows for rapid heating with steam and effective cooling with water, maintaining precise temperature control.
• High-Quality Materials: Constructed from SUS316L stainless steel with rock wool insulation for durability, corrosion resistance, and heat retention.
• Automated Control System: Equipped with reliable Delta and Schneider components, this system offers adjustable speeds, precise temperature monitoring, and simplified operation.
• Hygienic Design: Fully polished interior and exterior, compliant with GMP standards, suitable for sterile applications.

This tank provides a robust solution for demanding production environments, offering quality construction, energy-efficient heating, and controlled homogenization ideal for delicate emulsions and high-viscosity products.

5. 7.5KW Screw Pump

This screw pump is designed for smooth, consistent flow in applications requiring precise handling of viscous or shear-sensitive materials. Its robust build and efficient power usage make it suitable for a variety of industrial processes, including liquid transfer, mixing, and filtration.

Features:

• Stable Flow Rate: Provides a steady flow of 15 cubic meters per hour, ideal for continuous or batch processing.
• Efficient Motor Power: Equipped with a 7.5KW motor to ensure consistent performance.
• Optimal Speed: Operating speed of 960 rotations per minute, optimized to prevent material shear or degradation.
• Durable Construction: The pump features an inlet and outlet diameter of 50mm, accommodating various pipeline connections for seamless integration.

Technical Specifications

This pump combines efficiency and durability, ideal for industrial processes requiring precise and consistent fluid management.

6. SUS316L  Storage Tank

Stainless Steel 316L Mobile Storage Tank with Hinged Lid

This mobile storage tank is designed with 316L stainless steel for high hygiene and durability, offering a secure, easy-to-move storage solution for sensitive materials in the food, pharmaceutical, and cosmetic industries. Its polished interior and exterior surfaces meet stringent sanitation standards, and its half-open, hinged lid allows for convenient access for filling, cleaning, or inspection.

Key Features

• 316L Stainless Steel Construction: Ensures high durability, corrosion resistance, and adherence to strict sanitation requirements.
• Large Capacity: With a working capacity of 3000L, this tank is ideal for bulk storage and processing of liquids or semi-liquids.
• Sanitary Polishing: Internal and external surfaces polished to ≥300 mesh for a high degree of cleanliness.

Our Automatic Tracking Four-Head Filling Machine is designed for high-volume bottling operations, enabling continuous, precise filling at impressive speeds without needing to halt bottle movement. This machine features four servo-driven filling heads that ensure accuracy across a wide range of liquid viscosities, enhancing both production efficiency and flexibility.

Features & Specifications:

This machine’s tracking technology allows each filling head to sync with moving bottles, ensuring precise fills without pauses, ideal for industries requiring high standards in volume control and consistency. The servo motor and advanced sensor setup promote efficient, flexible operations, making it suitable for sectors like food and beverages, cosmetics, and chemicals.

This fully automated four-wheel capping machine is designed to cap various types of bottles with precision and efficiency. With its versatile settings, this machine is ideal for diverse capping applications, accommodating different bottle shapes, cap sizes, and production speeds.

Key Features

• Broad Applicability

  • Suitable for multiple bottle shapes, including round, flat, and square bottles.
  • Adjustable settings for caps and bottles within a wide range of diameters and heights, making it adaptable for various product types.

• High Efficiency and Precision

  • Production capacity ranges from 4000 to 7000 bottles per hour, with a high capping success rate of ≥99%.
  • The four-wheel capping system ensures consistent torque and prevents over-tightening, achieving secure and reliable capping.

• Advanced Electrical and Pneumatic System

  • Equipped with a Mitsubishi PLC and Siemens HMI for streamlined control and easy operation.
  • Schneider low-voltage electrical components ensure operational reliability and durability.
  • Speed control through an inverter allows adjustable production speeds to suit different requirements.

• Noise and Material Standards

  • Constructed with high-grade SS304 and SS316L stainless steel for longevity and compliance with hygiene standards.
  • Operates with low noise at a maximum of 70 dB, ensuring a quieter work environment.

Specifications

This four-wheel capping machine provides efficient and reliable capping solutions for a wide variety of bottles and cap types, ideal for industries that require high-volume, flexible, and precise bottle capping.

8.Automatic High-speed Round bottle labeling machine with coding

The Automatic High-Speed Round Bottle Labeling Machine is optimized for efficient and precise labeling, using adhesive roll labels with a bottle-clamping application method. It integrates Mitsubishi PLC and servo motor control to synchronize labeling speed with bottle rotation, ensuring high accuracy. Optional features include a color ribbon printer for simultaneous label coding, providing production date or batch details.

Key Features & Specifications:

Core Components:

The system’s hygienic adhesive labeling and sleek, durable finish make it ideal for industries needing high productivity and reliable labeling. With a clean, maintenance-friendly design, it provides stable operation for diverse products, ensuring professional appearance and strong adhesion.

9. Automatic Round & Square bottle labeling machine with coding

This fully automated double-sided labeling machine is specially designed for high-speed, precise labeling on both square and round bottles, now with additional features to handle transparent labels and in-line ribbon coding. It offers robust functionality, flexibility, and accuracy, making it ideal for industries requiring professional double-sided labeling with additional customization options.

Key Features

• Versatile Labeling for Square and Round Bottles

  • Accommodates both flat-sided and round bottles, with customizable settings for different bottle dimensions.
  • Enhanced with transparent label sensor capability to accurately detect and apply transparent labels without compromising precision.

• High-Precision Labeling Mechanism

  • Supports large label rolls with diameters up to 370mm and label heights from 10-190mm, providing flexibility for various label types.
  • Equipped with high-precision electric eyes by SICK and KEYENCE for bottle positioning and label detection, ensuring accuracy for each application.

• Integrated Ribbon Coding Function

  • In-line ribbon coding feature enables date, batch number, or other information to be printed directly onto labels, reducing the need for separate printing equipment and enhancing production efficiency.

• User-Friendly Control and Durable Components

  • Operated through an intuitive SIEMENS color touchscreen, allowing for quick parameter adjustments and easy setup.
  • Powered by a Mitsubishi PLC control system with Schneider low-voltage components for reliable performance.
  • Adjustable speed control through a DANFOSS frequency converter allows the machine to operate from 30 to 70 bottles per minute, matching various production needs.

• Durable Stainless Steel Construction

  • Built with SS304 and SS316L stainless steel, ensuring durability, corrosion resistance, and compliance with hygiene standards.

Specifications

This double-sided labeling machine with transparent label detection and ribbon coding capabilities is optimized for high-efficiency production lines, providing accurate, flexible, and reliable labeling with advanced coding functionality for a seamless labeling experience.

 10. Automatic Sleeve Labeling Machine with coding

The Automatic Sleeve Labeling Machine is designed for efficient and precise labeling of products using high-performance components and flexible configuration options. It integrates advanced PLC programmable logic control from Panasonic for precise operation and features a servo-driven traction motor system by LEADSHINE, ensuring reliable and consistent labeling speed. With label sensors from LEUZE or SICK and a user-friendly human-machine interface from SAMKOOM, this machine offers seamless control and monitoring of the labeling process. The labeling accuracy is maintained at ±1mm, allowing for high precision even with variable product dimensions.

Features and Components

1. Label Dispensing Mechanism: Constructed from durable stainless steel and aluminum alloy, this unit supports consistent and efficient label release, enhancing the operational life of the machine.
2. Feeding and Cutting Mechanism: Equipped with diamond and aluminum alloy components, alongside specialized rubberized parts, this mechanism ensures a smooth and accurate label feed, accommodating a wide range of label sizes (20-200mm in length) and supplies up to an external diameter of 500mm.
3. Conveyor System: The stainless steel and aluminum alloy conveyor efficiently transports products through the machine, coordinating with the labeling system to achieve speeds of up to 120 pieces per minute, depending on product and label dimensions.
4. Bottle Separating and Guiding Mechanism: Designed with stainless steel and aluminum components, this system maintains precise product spacing and orientation, critical for accurate label application.
5. Shrink Tunnel: Built with stainless steel and equipped with a high-efficiency steam heating unit, the shrink tunnel securely conforms the sleeve label around the product surface, creating a professionally wrapped appearance.
6. Center Guiding Post: Made of stainless steel and POM, the central guide post stabilizes products as they pass through the labeling station, ensuring accurate label alignment.

Technical Specifications

• Labeling Speed: Approx. 0-120 pieces per minute, dependent on product size and label dimensions
• Labeling Precision: ±1mm (excluding product or label errors)
• Product Size Range: Diameter 20-100mm, Height 30-260mm
• Label Range: Length 20-200mm
• Label Supply Size: Max. outer diameter of 500mm, inner diameter of 76mm
• Operating Temperature/Humidity: 0-50°C, 15-85%
• Power Specifications: AC220/380V, 50Hz
• Machine Dimensions & Weight: Approx. 5000mm (L) x 1050mm (W) x 2000mm (H) / ~300Kg

This machine provides a customizable setup, adaptable to specific client needs and production requirements, with adjustments made for optimal efficiency within the same class of configurations.