Manual Download
Spare Part List
The **Semi-Automatic Vertical Pneumatic Liquid Piston Filling Machine** is an efficient filling device designed for liquid and paste materials, widely used in industries such as food, cosmetics, chemicals, and pharmaceuticals. This machine operates based on pneumatic drive and utilizes the reciprocating motion of a piston to achieve precise volumetric filling. It offers ease of operation, high accuracy, and cost efficiency, making it ideal for small and medium-scale production.
### Key Features:
1. **Piston Volumetric Filling**: The machine uses a precision piston cylinder to measure and dispense materials, ensuring high filling accuracy. It is suitable for liquids and pastes of varying viscosities, such as water, oils, syrups, and sauces.
2. **Pneumatic Drive**: Powered entirely by air, the machine eliminates the need for electricity, making it suitable for explosion-proof environments. The pneumatic components are sourced from reputable global brands, ensuring stable and reliable performance.
3. **Hygienic Design**: All parts in contact with the product are made of high-quality stainless steel 304 or 316L, meeting food-grade and pharmaceutical-grade hygiene standards, ensuring the material remains uncontaminated during the filling process.
4. **Flexible Adjustment**: The filling volume can be easily adjusted by changing the piston stroke, accommodating containers of different sizes. The machine offers a wide range of filling capacities, from tens of milliliters to several liters.
5. **Adjustable Filling Speed**: The filling speed can be controlled through pneumatic valves, making it adaptable to different material properties, preventing foaming or overflow during fast filling.
6. **Anti-Drip Nozzle**: The filling nozzle is designed with an anti-drip function, effectively preventing residual product from dripping after filling, ensuring a clean and contamination-free process.
7. **Vertical Structure**: The machine's vertical design saves space, making it compact and stable. It is user-friendly and easy to clean and maintain, making it ideal for small and medium-sized production workshops.
Application
- **Food Industry**: Suitable for products like soy sauce, vinegar, juice, dairy, honey, and edible oils.
- **Cosmetics Industry**: Used for products such as shampoos, conditioners, body washes, and lotions.
- **Pharmaceutical Industry**: Applicable for products like syrups, disinfectants, and oral liquids.
- **Chemical Industry**: Ideal for filling products such as lubricants, paints, and chemical solvents.
Parameter
| Number of filling heads: 1 |
| Filling range: A.10-120ml; B.25-250ml; C.50-500ml; D.100-1000ml |
| Filling speed: 600-1800 bottles/hour |
| Measuring accuracy: ±1% |
| Working air pressure: 0.6-0.7Mpa |
| Filling nozzle: Anti-drip |
| Machine size: 430*430*1600mm |
| Machine weight: 30kgs |
Filling Nozzle
The filling nozzle is equipped with an anti-drip or anti-residue design to ensure that liquid residue is minimized during the filling process, reduce material waste and keep the production line clean.
The filling nozzle can be adjusted according to the size of different containers and material viscosity to adapt to various types of bottles or materials to meet production needs.
Pressure Gauge & Control Button
The air pressure gauge displays the air pressure level in the pneumatic system in real time, helping the operator monitor the working status of the system. Ensure that the air pressure is within the set range to avoid equipment failure or inaccurate filling caused by excessive or low air pressure.
Button control allows the operator to easily start and stop the filling process. Through simple key operation, the basic functions of the filling machine can be operated, reducing the complexity of manual operation.
Piston Pushing Rod
The piston cylinder push rod changes the volume of the filling chamber by pushing or pulling the piston in the cylinder. This adjustment directly affects the amount of material filled each time, ensuring that each bottle of material can be accurately filled to the predetermined dosage.
Air Valve & Limiter
When the limiter moves to a certain position, it presses the switch of the limit air valve, thereby closing the valve. By setting the maximum and minimum stroke of the cylinder, the limiter can ensure that the amount of each filling is consistent.
Filling Range Adjust
In production, you may need to process containers of different sizes and specifications. The filling volume adjustment hand wheel provides flexibility, allowing the operator to quickly adjust the filling volume according to the container capacity and production needs to adapt to different production tasks.
3-Way Valve
The three-way valve can direct liquid or paste materials to different channels or positions. It has three interfaces and can switch between two flow directions to transport materials from the hopper to the filling head, or from the storage tank to the filling head.
Air Meter
The compressed air intake valve is mainly used to filter water, oil, dust and other impurities in the compressed air to ensure the accuracy and stability of the pneumatic components in the machine and extend the life of the pneumatic components.
Foot switch
Material Hopper
Spare Parts
Sealing gaskets are used to fill gaps in various joints in the filling system to prevent liquid or gas leakage. It helps keep the material sealed during the filling process, thereby preventing material waste and contamination.
Depending on the size and shape of the container, choosing the right filling nozzle can ensure that the liquid or paste can be filled into the container smoothly. For example, small bottles and large bottles may require different sized filling nozzles.
