The Semi-Automatic Tube Filling and Ultrasonic Sealing Machine is a versatile, efficient unit featuring precise filling, ultrasonic sealing, coding, and trimming functions, all managed via an intuitive touch screen interface. This setup is ideal for high-quality production in industries like cosmetics, pharmaceuticals, and personal care.
-
Manual Tube Loading: Operators manually load each tube, accommodating various sizes and materials while simplifying setup.
-
Precision Filling System: The machine ensures accurate dosing for products of different viscosities with minimal waste, supporting consistent batch quality.
-
Ultrasonic Sealing Technology: Ultrasonic sealing provides robust, airtight seals without distorting the tube material, preserving product integrity and appearance.
-
Integrated Coding Function: After sealing, an integrated coding function applies essential information such as batch numbers and dates to each tube, ensuring traceability and compliance.
-
Precise Trimming System: The trimming unit precisely removes excess material from the sealed end, producing a clean, uniform finish for professional-quality results.
-
User-Friendly Touch Screen Interface: An intuitive touch screen allows operators to control settings for filling, sealing, coding, and trimming. It displays real-time diagnostics, maintenance alerts, and offers easy adjustments to meet varying production requirements.
This semi-automatic machine provides a streamlined solution for consistent filling, secure sealing, precise coding, and trimming, all managed through a user-friendly interface, making it an ideal choice for high-quality production with minimal manual intervention.
Parameter
| Tube type: Plastic tube, Multiple tube |
| Filling range: A.6-60ml, B.10-120ml, C.25-250ml, D.50-500ml |
| Sealing type: Ultrasonic sealing |
| Capacity: 1000-1500tubes/hour |
| Number of work positions: 10 |
| Safety protection: overload protection |
| Filling nozzle: Anti-drop |
| Filling accuracy: ±1% |
| Sealing shape: Flat tail, curved tail, special-shaped tail |
| Applicable tube diameter: 12-50mm |
| Applicable tube height: 50-250mm |
| Automatic detection function: No work without tube |
| Tube loding: Manual |
| Air pressure: 0.6-0.7Mpa |
| Air comsumption: 0.3m3/min |
| Power: 2.2KW |
| Voltage: 220V/50Hz |
| Working air pressure: 0.4-0.6Mpa |
| Machine size: 1300×900×1650mm |
| Machine weight: 300kgs |
| Touch screen: Weinview |
| PLC: HCFA |
| Sensor: Panasonic |
| Inverter: Delta |
| Ultrasonic frequency: 20kHz |
| Pneumatic components: AirTac Taiwan |
| Electrical components: Delixi, CHNT, Schneider |
Rotary Worktable
This rotary worktable system integrates multiple processes into a streamlined, automated workflow, including:
Tube Feeding: Manual placement of tubes onto the worktable.
Positioning: Precise alignment of tubes for accurate processing.
Filling: Dispenses product into tubes with precise volume control.
Ultrasonic sealing: Ensures secure, airtight sealing of tube ends.
Coding: Applies batch codes or production information onto the tube.
Cutting: Trims excess material from the tube end post-sealing.
Ejection: Releases finished tubes from the worktable for collection.
Touch Screen
The Touch Screen interface offers a user-friendly control panel where operators can monitor and adjust machine settings, including speed, volume, temperature, and coding parameters. It also features error detection and diagnostic functions, allowing operators to quickly troubleshoot and maintain optimal machine performance.
Positioning
The Positioning mechanism utilizes sensors to accurately align each tube before filling. This guarantees precise label or seam alignment, ensuring that each tube is correctly positioned for the filling, sealing, and coding stages. This process minimizes errors, reduces material waste, and ensures uniform output quality.
Filling
The Filling system is designed to handle a variety of product consistencies, from liquids to thick creams. With precise volumetric controls, the filling nozzle dispenses the exact amount of product required, reducing overfill or underfill. It supports a range of filling volumes to meet various production needs and ensure consistent, accurate filling every time.
Ultrasonic Sealing with Coding
Ultrasonic Sealing with Coding Function: This system uses ultrasonic waves to create strong, leak-proof seals on soft tubes while precisely coding each tube with batch, date, or other traceable information. The integrated design allows for high-speed, clean sealing and coding in a single, efficient step, ensuring product integrity and compliance with traceability requirements.
Cutting
The Cutting system trims excess material from the sealed end of each tube, providing a neat, uniform appearance. This process enhances the final presentation of the product while ensuring that all tubes have a consistent, professional finish, ready for retail packaging.
Ejection
The Ejection mechanism safely releases the processed tube from the worktable into a collection bin. This automated ejection ensures that each tube is promptly removed after processing, allowing for uninterrupted operation and reducing manual handling. It maximizes output and maintains a smooth production line.
Electric Box
The Electric Box houses all of the machine’s electrical components, including circuitry and safety switches. Designed for easy access and maintenance, this box ensures stable power supply and controls the machine’s automation functions. It is equipped with protective features to prevent overload and ensure operator safety.
Automatic material feeder
Electric Parts
Power Panel
Air meter
